Sr. Controls and Actuation Systems (CAS) Integration and Test Engineer

Date Posted : 2025-10-13

Country :

United States of America

Location :

AZ862 : 3360 Hemisphere Loop Bldg M10 3360 East Hemisphere Loop Building M10, Tucson, AZ, 85706 USA

Position Role Type : Onsite

U.S. Citizen, U.S. Person, or Immigration Status Requirements :

Active and transferable U.S. government issued security clearance is required prior to start date.​ U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance​

Security Clearance :

DoD Clearance : Secret

At Raytheon, the foundation of everything we do is rooted in our values and a higher calling – to help our nation and allies defend freedoms and deter aggression. We bring the strength of more than 100 years of experience and renowned engineering expertise to meet the needs of today’s mission and stay ahead of tomorrow’s threat. Our team solves tough, meaningful problems that create a safer, more secure world.

The Precision Control Actuation System department is seeking a Sr. mechanical design engineer to join the PCAS organization to support the development, build, and verification of specialty control actuation systems (CAS), where the individual will specifically be responsible for design testing and verification, including hands-on test functions. This role supports an integrated product team and therefore requires cross-functional and cross-discipline collaboration.

What You Will Do

You will provide various mechanical engineering functions for a specialty CAS, including integration and testing of the CAS performance and functionality.

Based on skillsets, support may include but not limited to detailed mechanical design, earned value management, test design and execution, and systems engineering.

You will be expected to flex responsibilities based on the current needs of the organization and their respective skill sets.

At this grade level, you will be expected to work autonomously with limited oversight, have advanced knowledge of the control mechanism development domain, and coach and review the work of lower level professionals

What You Will Learn

The PCAS organization provides ample opportunities for hands-on hardware work, with a dedicated lab space at our Tucson facility.

PCAS mechanical engineers are exposed to a variety of lab activities including engineering builds, hardware integration, hardware tuning, and hardware verification.

The PCAS organization provides a strong technical learning environment with a dedicated control system technology pyramid comprised of engineering fellows.

PCAS mechanical engineers are provided the opportunity for direct access to these subject matter experts, fostering accelerated technical growth.

Qualifications You Must Have

Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and a minimum of 5 years of prior relevant experience unless prohibited by local laws / regulations.

A minimum of 5 years of experience in mechanical engineering or 3 years related experience with an advance degree.

Experience in mechanism design OR flight control systems for aerospace applications

Qualifications We Prefer

Experience with aerospace control systems, including development and execution of verification and characterization tests and test programs

Experience collaborating with major subtier suppliers to achieve compliant design and test deliverables, as well as hardware

Experience using structured approaches to solving issues including Fault Trees and / or fishbone diagrams

Experience with Creo modeling software and Windchill / cPDM for TDP maintenance and support including peer review process, change board process, variances, supplier requests and change notices

Advanced degree in Mechanical Engineering, Aerospace Engineering, Systems Engineering, Electrical Engineering, or Physics

Basic proficiency with model development and data analysis in MATLAB / Simulink

Experience working with and integrating hardware.

Systems engineering design and development

Experience with dSPACE Real-time test systems

Ability to estimate project / tasks level of effort

Ability to cross collaborate with geographically distributed teams

Experience and certifications in Earned Value Project Management

Ability to articulate, in both oral and written form, to technical, non-technical and management audiences

What We Offer

Our values drive our actions, behaviors, and performance with a vision for a safer, more connected world. At RTX we value : Trust, Respect, Accountability, Collaboration, and Innovation.

Relocation Eligibility

Learn More & Apply Now!

Please consider the following role type definition as you apply for this role.

‒ Onsite : Employees who are working in Onsite roles will work primarily onsite. This includes all production and maintenance employees, as they are essential to the development of our products.

As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote.

The salary range for this role is 82,000 USD - 164,000 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education / training, and key skills.

Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement.

Hired applicants may be eligible for annual short-term and / or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and / or the company’s performance.

This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply.

RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window.

RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act.

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