Automation Engineer

Life changing therapies. Global impact. Bridge to thousands of biopharma companies and their patients.

We are PCI.

Our investment is in People who make an impact, drive progress and create a better tomorrow. Our strategy includes building teams across our global network to pioneer and shape the future of PCI.

Position Title : Automation Engineer

Location : Assembly Drive, Rockford

Shift : 1st Shift

We’re seeking a hands-on Automation Engineer to shape the future of PCI’s software and control systems. In this role, you’ll maintain and enhance production data collection systems, design advanced electrical schematics and controls, and serve as the lead expert for global packaging line serialization design and integration. Partnering with suppliers and cross-functional teams, you’ll translate complex connectivity challenges into seamless solutions that drive efficiency and innovation across PCI. This role offers technical leadership without supervisory responsibilities—perfect for someone who thrives on problem-solving and delivering high-impact results.

Essential Duties and Responsibilities :

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The essential duties and responsibilities are the following, but other duties may be assigned.

Demonstrates technical knowledge of Information Systems, networks and infrastructure, PLC programming, HMI programming, OPC software programming, operating systems, and various packaging equipment, including all serialization equipment.

Procures and installs necessary hardware and software to support the successful integration of OEM and internal equipment.

Accountable for the set-up and configuration of production data monitoring systems for all new and existing packaging lines as required.

Ability to program a variety of PLC software platforms. This can include a complete building of the system, adding functionality to the system, and adding data collection capabilities.

Ability to program a variety of HMI software platforms. This can include a complete build of the system, adding functionality to the system, and adding data collection capabilities.

Accountable for commissioning and verification of all PLC, HMI, and serialization systems.

Responsible for implementing, troubleshooting, and maintaining servo-based drive systems.

Responsible for implementing, troubleshooting, and maintaining vision / inspection systems.

Responsible for implementing, troubleshooting, and maintaining press force monitoring systems.

Responsible for implementing, troubleshooting, and maintaining printing systems (TTO, inkjet, laser)

Ability to install sensor-based systems as necessary to collect production counts and monitor changes in production status.

Responsible for supplying connectivity from PLCs to OPC servers via virtual LAN connections.

Responsible for creating and modifying electrical schematics and network layouts for all electrical equipment.

Ability to work with IT for connectivity and to maintain a proper level of cybersecurity on all OT networks.

Ability to interact with the software database to troubleshoot serialization issues

Ability to follow all OSHA and NFPA 70E codes and regulations.

Responsible for the support of FAT / SAT / Validation activities and processes on a global basis.

Responsible for training other departments on all aspects of the equipment.

Must be able to provide expedient and 24-hour technical support for troubleshooting and maintenance of equipment at all facilities.

Must be able to travel unsupervised to vendor facilities to support FAT / SAT processes.

This position may require overtime and weekend work as needed.

Domestic and / or international travel may be required for up to 10% of the year.

Must be able to interface with other departments as necessary.

Must be willing to learn and train on new systems as required.

Performs other duties as assigned by the Manager / Supervisor.

Qualifications :

The requirements listed below are representative of the knowledge, skill, and / or ability required for the stated position. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Required :

Bachelor's Degree in a related field and / or 5-10 years related experience and / or training.

College-Level Mathematical Skills

Advanced Computer Skills : Ability to perform the most complex computer tasks and operate various computer programs.

Minimum Professional Proficiency : Ability to speak in a way that allows one to participate effectively in various conversations. Ability to read various types of standard items addressed to general readers.

Very High Reasoning : Ability to define problems, collect data, establish facts, and draw valid conclusions. Be able to interpret an extensive variety of technical instructions in math or diagram form and deal with several abstract / concrete variables.

Preferred :

Ability to follow instructions and respond to management direction.

Ability to display original thinking and creativity.

Ability to exhibit sound and accurate judgment.

Ability to set and achieve challenging goals.

The hiring rate for this position is $86,880-$103,170 plus eligibility for an annual performance bonus. Final offer amounts are determined by multiple factors including but not limited to specific and relevant experience, education, credentials, geography, and subject matter expertise. PCI offers full-time employees a competitive benefits package that includes paid time off, health insurance coverage (including dental and vision), flexible spending account, and 401(k).

Join us and be part of building the bridge between life changing therapies and patients.