Process control engineer Jobs in Charlotte nc

Job Type

Full-time

Description

Methods Machine Tools, Inc. supplies high-quality, high-precision machine tools and automation solutions, and designs integrated custom machining processes and systems. Headquartered in Sudbury, Mass., and in operation since 1958, Methods provides an end-to-end portfolio of best-in-class products, engineering, service, parts, training, and integration. Methods has more than 300 employees, seven technology centers, one high precision machining center, and has installed in excess of 45,000 machines throughout North America.

The following position is available in Charlotte, NC :

Job Summary :

The Automation Controls Engineer is responsible for designing, developing, and supporting the control systems that integrate CNC machine tools with a range of accessories and Fanuc robotic cells. This hands-on role involves programming, troubleshooting, and optimizing control systems, such as PLCs, HMIs, and robotic systems. The ideal candidate will have experience with machine tools and a deep understanding of electrical control systems, control theory, and the ability to improve automation system performance in a manufacturing or industrial environment.

Duties / Responsibilities :

• Design, program, and implement control systems for automated equipment, including PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), SCADA (Supervisory Control and Data Acquisition) systems, and other automation components.
• Program and modify ladder logic for CNC machines to interface the automated equipment, ensuring seamless interaction between control systems and machinery. Ensure that automation systems operate smoothly within the broader production environment.
• Troubleshoot and resolve integration issues between the CNC machines and automation equipment, including hardware failures, software bugs, and communication problems.
• Optimize the performance of control systems to improve efficiency, uptime, and system reliability.
• Create and maintain technical documentation for control systems, including system specifications, wiring diagrams, programming manuals, and troubleshooting guides. Provide detailed reports on system performance, improvements, and project status.
• Conduct system testing, validation, and commissioning of new control systems and automation equipment. Ensure systems meet performance specifications, safety standards, and operational requirements before going live.
• Work closely with electrical engineers, mechanical engineers, automation technicians, and production teams to implement and support automation projects. Provide technical training and ongoing support for operators and maintenance staff on control systems.
• Ensure all control systems are designed and implemented in compliance with safety regulations and industry standards. Participate in risk assessments and implement safety protocols to ensure safe operation of automated systems.
• Participate in continuous improvement initiatives to enhance automation systems, reduce downtime, and improve system efficiency. Evaluate new technologies and tools to incorporate into control system designs.
• Support machine runoff, debug, and final testing of integrated systems both in-house and at customer sites.
• Ensure automation and accessories function reliably with the CNC machine tool before delivery, addressing any control, timing, or sequencing issues.
• Collaborate closely with the applications engineering team during the design and execution of turnkey automation projects.
• Provide input on control strategies, sequencing, and system layout to ensure smooth integration between machine, accessories, and automation equipment.

Required Skill / Abilities :

Minimum Education and Experience :

Supervisory Responsibilities :

Travel Requirements :

Physical Requirements :

Additional Information

This job description is designed to provide an overview of basic skills, experiences and education required to perform the job and is not designed to cover or contain a comprehensive listing of all activities, duties, or responsibilities required of the employee to perform the essential functions of the job. In instances where educational degrees are required, the company will take into consideration factors such as additional experience, training, or certifications in lieu of specific educational requirements .

Methods Machine is an Equal Opportunity / Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, gender identity, sexual orientation, race, color, religion, national origin, disability, protected Veteran status, age, or any other characteristic protected by law.