Talent.com
Sr Manufacturing Process Engineering
Sr Manufacturing Process EngineeringOmega Electronics Manufacturing Services • San Jose, California, United States
Sr Manufacturing Process Engineering

Sr Manufacturing Process Engineering

Omega Electronics Manufacturing Services • San Jose, California, United States
7 days ago
Job type
  • Permanent
Job description

Summary :

The Senior Manufacturing / Process Engineer is responsible for developing, implementing, and improving manufacturing processes for electronic assemblies in a high-mix, low-volume environment. This role supports both the U.S. and Vietnam facilities, ensuring process repeatability, cost efficiency, and product quality across SMT, Through-Hole, and system assembly operations. The senior manufacturing process engineer will report directly to the VP of operations.

Goals :

  • Build products and provide services with the highest Flexibility, Productivity, and Quality.
  • Achieve total customer satisfaction through technical excellence and responsive engineering support.
  • Ensure successful NPI launches through cross-functional collaboration, process validation, and data-driven feedback to design and quality teams.

Objectives :

1.      Support production operations in the following categories :

a.      Reduce downtime caused by engineering issues (programming, MPI errors, tooling, design, or line stoppage).

b.      Improve quality yield through root cause analysis, corrective actions, and robust process setup.

c.      Lead NPI and prototype builds, ensuring process readiness, documentation completeness, and manufacturability validation prior to production release.

2.      Provide engineering services to meet customer needs and expectations in the following areas :

a.      Design for Manufacturability (DFM).

b.      Manufacturing Process Instruction (MPI) creation and maintenance.

c.      Engineering Change Order (ECO) implementation.

d.      Defect Reduction Team (DRT) meetings and follow-up actions.

e.      Failure analysis and corrective action documentation.

f.       Develop and validate new or modified processes, including process capability studies, DOE validation, and reflow / wave solder profile optimization

g.      Other engineering requests as required by customers or management.

Job Description :

SMT / Through-Hole / 2nd Ops / 3rd Ops Process Support

  • Review daily SMT or build schedule to ensure process readiness.
  • Confirm all required items are complete and available prior to production :
  • Job package with full build documentation.
  • Manufacturing Process Instruction (MPI) reviewed and approved.
  • Routing definitions for data collection.
  • Validated reflow or wave solder profiles.
  • ECOs, deviations, or special instructions incorporated into the MPI and / or job package.
  • All required tooling available and verified.
  • Review pre-build DFM, document known defects, and hyperlink details in the MPI.
  • Lead cross-functional NPI kickoff meetings to review design requirements, risk areas, and special process considerations.
  • Document and track NPI issues and lessons learned for future builds.
  • Coordinate with Program Managers to resolve DFM showstoppers prior to build.
  • Analyze previous quality data, identify recurring defects, determine root causes, and implement corrective actions.
  • Design, order, and verify all required tooling (stencils, wave solder pallets, press-fit fixtures, conformal coat fixtures, etc.).
  • Maintain tooling logs, labeling, and readiness tracking within Omega Build Readiness.
  • Inspect and sign off first article setups for critical processes (stencil printer, reflow oven, wave solder, etc.) using the First Article Checklist.
  • Inspect initial boards after print and reflow for solder release, bridging, voids, and process anomalies. Document findings and sign off the First Article Report.
  • Provide on-the-floor training for operators and technicians regarding new processes, corrective actions, or observed deficiencies.
  • Support production by promptly responding to technical inquiries or line support issues.
  • Exercise full authority to stop the line if repeated defects or safety concerns are observed.
  • Quality Data Review & Root Cause Analysis

  • Review production data in Omega Data Collection, identifying root causes and corrective actions.
  • Review Daily, Weekly, and Customer Quality Reports to identify trends, recurring issues, or process gaps.
  • Provide structured analysis and report findings to Quality and Production (using 8D or equivalent methodology).
  • Document corrective actions and verify implementation during the next production run.
  • Present findings and improvement updates in internal and customer quality meetings.
  • Other Responsibilities :

  • Create and submit Post-Build DFM reports to Program Managers with improvement recommendations.
  • Implement and validate ECO changes per revision control procedures.
  • Perform and document detailed failure analyses for internal and customer returns.
  • Participate in process improvement projects and defect-reduction initiatives.
  • Provide customer-driven engineering services or special support requests.
  • Develop and deliver internal technical training for operators and peers.
  • Support ISO 9001 and AS9100 activities, including audits, documentation, and Work Instruction updates.
  • Qualifications :

  • Bachelor’s degree in Manufacturing, Industrial, or Mechanical Engineering (or related discipline).
  • 8–12 years of hands-on experience in electronics manufacturing (PCBA, box-build, system integration).
  • Deep understanding of SMT, Through-Hole, and system assembly processes.
  • Proficient in process validation, FAI, SPC, DOE, and yield improvement.
  • Familiarity with FactoryLogix and related MES / ERP systems.
  • Experience leading NPI builds and developing new assembly processes from prototype through production release.
  • Familiarity with DFM / DFT analysis tools and PCB CAD systems (e.g., Altium, Valor, Mentor).
  • Experience with Lean, Six Sigma, and structured problem-solving tools.
  • Strong communication and analytical skills with the ability to multitask in a fast-paced environment.
  • U.S. Citizen or Permanent Resident (ITAR requirement).
  • Compensation : $120-$150K Annually

    Benefits : Medical

    Dental

    Vision

    401K + Roth 401K

    Vacation

    Paid Holidays

    Create a job alert for this search

    Manufacturing Engineering • San Jose, California, United States

    Related jobs
    Sr Mechanical Manufacturing Engineer

    Sr Mechanical Manufacturing Engineer

    Intuitive • Sunnyvale, California, USA
    Full-time
    Contribute your mechanical engineering design and analysis skills to design develop and deploy equipment to test measure and deliver quality instruments and project management skills to a dynamic m...Show more
    Last updated: 14 days ago • Promoted
    Sr. Manufacturing Manager

    Sr. Manufacturing Manager

    FLIR Systems • Mountain View, CA, US
    Full-time
    Teledyne Technologies Incorporated provides enabling technologies for industrial growth markets that require advanced technology and high reliability. These markets include aerospace and defense, fa...Show more
    Last updated: 30+ days ago • Promoted
    Engineer III, Manufacturing Engineering

    Engineer III, Manufacturing Engineering

    Thermo Fisher Scientific • Fremont, California, USA
    Full-time
    Adherence to all Good Manufacturing Practices (GMP) Safety Standards Laboratory Setting Office Some degree of PPE (Personal Protective Equipment) required (safety glasses gowning gloves lab coat ea...Show more
    Last updated: 25 days ago • Promoted
    Manufacturing Specialist 1

    Manufacturing Specialist 1

    Hydrogen Group • Hayward, CA, United States
    Temporary
    Shift (8-hour days; flexible start between 6 : 00 AM - 8 : 00 AM).This role provides technical and process support to the manufacturing team to ensure production goals are met while maintaining quality...Show more
    Last updated: 2 days ago • Promoted
    Lab Manager

    Lab Manager

    University of California - Santa Cruz • Santa Cruz, CA, United States
    Full-time +1
    Are you a skilled laboratory professional with a passion for leadership and patient care? UCSC Student Health Services is seeking a Lab Manager to oversee daily operations, guide a talented team, a...Show more
    Last updated: 30+ days ago • Promoted
    Senior Manufacturing Process Engineer

    Senior Manufacturing Process Engineer

    Cerebras • Mountain View, CA, United States
    Full-time
    Cerebras Systems builds the world's largest AI chip, 56 times larger than GPUs.Our novel wafer-scale architecture provides the AI compute power of dozens of GPUs on a single chip, with the programm...Show more
    Last updated: 8 days ago • Promoted
    Sr. Manufacturing Engineer

    Sr. Manufacturing Engineer

    Teledyne • Mountain View, CA, US
    Full-time
    Teledyne Technologies Incorporated provides enabling technologies for industrial growth markets that require advanced technology and high reliability. These markets include aerospace and defense, fa...Show more
    Last updated: 2 days ago • Promoted
    MTS Process Integration Engineer

    MTS Process Integration Engineer

    Kyocera Sld Laser • Fremont, California, USA
    Full-time
    SLD Laser a world leader in commercialization of gallium nitride (GaN) based laser light sources was acquired by KYOCERA Corporation and has commenced operations as a wholly owned subsidiary and gr...Show more
    Last updated: 13 days ago • Promoted
    Sr Manager, Manufacturing

    Sr Manager, Manufacturing

    Baxter • Hayward, CA, US
    Full-time
    Coordinate and lead all aspects of operations within the production division, ensuring the attainment of manufacturing objectives through the optimization of staff and resources alongside lean meth...Show more
    Last updated: 30+ days ago • Promoted
    MTS Process Integration Engineer

    MTS Process Integration Engineer

    Kyocera SLD Laser, Inc. • Fremont, California, USA
    Full-time
    SLD Laser a world leader in commercialization of gallium nitride (GaN) based laser light sources was acquired by KYOCERA Corporation and has commenced operations as a wholly owned subsidiary and ...Show more
    Last updated: 18 days ago • Promoted
    Manufacturing Engineer

    Manufacturing Engineer

    The Mice Groups, Inc. • Newark, CA, United States
    Full-time
    Automotive / Manufacturing Engineer / Contract position in Casa Grande, AZ.No 3rd Party candidates or inquiries please.Study time, motion, methods, and speed involved in maintenance, production, an...Show more
    Last updated: 30+ days ago • Promoted
    Sr. Program Integration Engineer

    Sr. Program Integration Engineer

    Reliable Robotics • Mountain View, CA, United States
    Permanent
    We're building safety-enhancing technology for aviation that will save lives.Automated aviation systems will enable a future where air transportation is safer, more convenient and fundamentally tra...Show more
    Last updated: 30+ days ago • Promoted
    Maintenance Mechanic

    Maintenance Mechanic

    Full Steam Staffing • Scotts Valley, California, USA
    Full-time
    Job Board Only - No Asmts Allowed.Maintenance Mechanic in Scotts Valley CA - Apply now!.Under supervision perform a wide variety of skilled mechanical duties to maintain troubleshoot and install ma...Show more
    Last updated: 18 days ago • Promoted
    Production Worker

    Production Worker

    Coca Cola • Aptos, CA, USA
    Full-time
    Join Coca Cola's production team and help us create refreshing beverages enjoyed by millions.As a Production Worker, you will operate machinery, perform quality checks, and ensure that our products...Show more
    Last updated: 21 days ago • Promoted
    Sr. Manufacturing Engineer

    Sr. Manufacturing Engineer

    Super Micro Computer • San Jose, CA, US
    Full-time
    Supermicro® is a Top Tier provider of advanced server, storage, and networking solutions for Data Center, Cloud Computing, Enterprise IT, Hadoop / Big Data, Hyperscale, HPC and IoT / Embedded cust...Show more
    Last updated: 30+ days ago • Promoted
    Sr Manufacturing Engineer

    Sr Manufacturing Engineer

    SQA Solution • Santa Clara, California, United States
    Full-time
    Quick Apply
    Please note that at this time we are unable to sponsor employment authorization (both new and transfer).A leading Global Biotech Company is seeking a Sr Manufacturing Engineer to support critical P...Show more
    Last updated: 30+ days ago
    Sr. Staff Engineer

    Sr. Staff Engineer

    Bio-Rad Laboratories • Pleasanton, CA, United States
    Full-time
    You'll drive the development of hardware products that directly impact healthcare innovation and improve lives worldwide. You'll collaborate cross-functionally to.Your expertise in electrical engine...Show more
    Last updated: 30+ days ago • Promoted
    Sr. Manufacturing Engineer

    Sr. Manufacturing Engineer

    Supermicro • San Jose, California, United States
    Full-time
    Supermicro is a Top Tier provider of advanced server, storage, and networking solutions for Data Center, Cloud Computing, Enterprise IT, Hadoop / Big Data, Hyperscale, HPC and IoT / Embedded customers...Show more
    Last updated: 30+ days ago • Promoted