Controls Engineer
We are seeking an experienced Controls Engineer to join a leading manufacturing organization with multiple facilities across North America. This role involves specifying, designing, implementing, and upgrading complex control systems and software for high-speed production equipment. You will work closely with cross-functional teams and play a key part in improving machine performance, driving engineering excellence, and supporting operational success.
Key Responsibilities
- Collaborate with Engineering, Maintenance, Production, OEMs, vendors, and contractors in the design, installation, commissioning, and startup of new equipment and process controls.
- Select and approve electrical and controls components, review electrical designs, and perform software assessments and modifications.
- Specify and / or design DCS, PLC, HMI, servo systems, motors, drives, sensors, vision systems, and data collection solutions based on established standards.
- Evaluate electrical equipment options and recommend optimal solutions.
- Assess, design, and implement complex program modifications in DCS, PLC logic, HMI programs, and servo controller logic to enhance equipment and system performance.
- Conduct advanced troubleshooting and lead others in diagnosing electrical, mechanical, and process issues.
- Partner with MES teams to develop and maintain machine data collection systems.
- Lead small capital projects and drive improvements from concept to completion.
- Stay current with emerging controls technologies, industry trends, and safety standards.
- Identify opportunities to improve production operations and lead continuous improvement initiatives.
- Provide technical training and coaching to Controls team members, Production, Warehouse, and other personnel.
- Demonstrate a strong sense of urgency and maintain a zero-loss time, safety-driven mindset.
Education & Experience Requirements
Bachelor’s degree in Electro-Mechanical Engineering, Electrical Engineering, Mechatronics, Automation Engineering, Robotics, Manufacturing Engineering, or related fields.Proficiency in creating and modifying schematic drawings (AutoCAD).Minimum 3 years of experience with industrial control systems.Advanced knowledge of electrical theory, PLC hardware and software (Rockwell and Siemens), servo control, and HMI.Understanding of mechanical, pneumatic, and hydraulic systems.Training in Functional Machine Safety and safe machine design through risk assessment.Knowledge or training in Automation Security (ISO 62443).Lean Six Sigma Green or Black Belt preferred.Experience with root cause analysis preferred.Strong collaboration and communication skills; ability to work with cross-disciplinary teams and support project execution.What We Offer
Competitive base salary and bonus opportunitiesMinimum three weeks paid time offMedical, dental, and vision coverage starting day one401(k) with employer matchPaid parental leaveChild and family care assistance (dependent care FSA with employer match)Tuition assistanceWellness program with significant annual premium savingsAdditional family-friendly and lifestyle benefits