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CAE Engineer

CAE Engineer

Synstack TechnologiesMilwaukee, WI, United States
3 days ago
Job type
  • Full-time
Job description

CAE Engineer_Milwaukee, WI

Responsibilities :

  • Provide expert thermal management system designs and guidance to facilitate the development of Lead acid, Li-Ion, Super Capacitor battery cells and battery packs
  • Provide CFD (Computational Fluid Dynamics) and thermal simulations to predict the performance of the temperature distribution within the cells and battery systems and establish operating ranges and key design parameters
  • Provide knowledge for defining and executing FEA simulations to validate battery design concepts regarding mechanical robustness
  • Optimize the system design to balance cost, performance, mass, volume and thermal efficiency
  • Use 1D systems modeling for early product design planning
  • Provide technical guidance to cross functional teams as needed
  • Assist in the assembly and test of battery systems or prototypes

Qualitifications, Skills & Abilities :

  • Experience level : 5-8 years (need to evaluate based on our action plan)
  • MS / MTech in Mechanical Engineering, Chemical Engineering, any other relevant disciplines
  • Thermal & Mechanical Modeling and simulation skills
  • Working experience in 1D modeling is preferred
  • Solid years of experience in selecting and characterizing thermal materials
  • Extensive working experience in thermal system design using CFD simulations
  • Good working experience / exposure in Mechanical system design using FEA simulations related to crash, crush, mechanical shock, and vibration analysis
  • Experience with Li-Ion battery systems is desired, specifically regarding thermal management and mechanical design
  • OEM Automotive / Tier 1 experience with systems / assemblies is highly desirable
  • Strong Communication and organizational skills
  • Tools :

  • CFD : ANSYS Fluent and StarCCM+ tools (mandatory)
  • Structural Solvers : LS Dyna and / or Abaqus (desirable)
  • Pre & Post Processors : ANSA, MetaPost (mandatory)
  • CAD exposure : SOLIDWORKS (desirable)
  • Other tools : MATLAB (desirable)
  • Scripting tools : Python (good to have, but not mandatory)
  • Engineering Support Tools : JAMA, JIRA (good to have, but not mandatory)
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    Cae Engineer • Milwaukee, WI, United States