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Senior Process Technician
Senior Process TechnicianACP Technologies LLC • Mount Pleasant, Michigan, US
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Senior Process Technician

Senior Process Technician

ACP Technologies LLC • Mount Pleasant, Michigan, US
1 day ago
Job type
  • Full-time
Job description

ACP Technologies (ACPT) — Advanced Carbon Products and Processing

Ready to apply Before you do, make sure to read all the details pertaining to this job in the description below.

Location : Mt Pleasant, MI

Job Type : Full-time (up to 40 hours / week) | Schedule : Monday–Friday, with possible weekends

About Us

ACP Technologies is an agile, innovative, growth-oriented company commercializing a proprietary mesophase pitch process. Our carbon materials—mesophase pitch, isotropic pitch, graphite, carbon fiber, and carbon-carbon composites—support next-generation applications in lithium-ion batteries, rockets, and defense systems, with programs funded by the DoD and DLA. You'll join a hands-on team scaling breakthrough processes from pilot to production and partner closely with engineers and customers.

The Role

As a Senior Process R&D Technician, you will operate, monitor, and improve high-temperature and vacuum processing equipment used to produce advanced carbon materials. You'll execute DOEs created with the engineering team, ensure product quality and safety, and lead product analysis in the R&D laboratory. This role reports to the Director of Process Development (and collaborates with the Engineering Manager).

Job Responsibilities

Primary Responsibilities

  • Run & monitor processes : Operate reactors, thermal processing units / furnaces, vacuum systems, distillation / evaporation, pumps, and filtration—startup to shutdown.
  • Execute DOEs & collect data : Follow batch recipes and test plans; collect in-process samples and measurements; maintain accurate batch records and logs.
  • Equipment readiness : Perform routine and preventive maintenance; calibrate analytical instrumentation.
  • Quality & documentation : Verify product against spec, help improve SOPs, batch sheets, and safety procedures.
  • Safety leadership : Model best practices for PPE, equipment operation, and handling of hot / flammable materials; lead safety meetings and near-miss reviews.
  • Mentorship : Train and guide junior technicians; promote cross-training and standard work.

Analytical Methodology

  • Perform in-process and final product testing (with proper hot sampling and inert transfers), including :
  • Softening point (Mettler / ring-and-ball), viscosity (Brookfield / capillary), density / specific gravity.
  • Moisture (Karl Fischer or oven loss on drying), ash / volatile matter (as applicable).
  • Insolubles (e.g., toluene / quinoline where applicable), basic particle size checks (sieves / laser diffraction if available).
  • Support characterization of carbon materials (BET surface area / porosity, XRD indicators, DSC / TGA) in coordination with the lab.
  • Calibrate / verify lab instruments, manage standards, and document out-of-tolerance findings with corrective actions.
  • Partner with engineers to translate lab findings into process setpoint adjustments and control limits.
  • Operating Equipment

  • Operate and care for production and support equipment, including :
  • Reactors & thermal systems : Jacketed / stirred vessels, thermal oil systems, heat exchangers, condensers, chillers.
  • Thermal processing : Ovens and furnaces for carbon / graphite processing; controlled ramp / soak profiles.
  • Vacuum & transfer : Mechanical and dry vacuum pumps, ejectors, inert gas blanketing / purges, gear / diaphragm / centrifugal pumps, valves, hoses, quick-connects.
  • Perform basic PM tasks (gasket / seal checks, lubrication, strainer cleaning), support changeovers, and execute line / equipment cleaning.
  • Follow utilities best practices (nitrogen, compressed air, cooling / chilled water) and emissions controls (scrubbers / condensers) with proper logs.
  • Secondary Responsibilities

  • Support lab / plant trials and scale-up runs; coordinate sample shipments and test requests.
  • Prepare concise updates (slides or one-pagers) for internal reviews and customer / government updates.
  • Participate in partner / customer meetings to align on requirements, limits, and goals.
  • Job Qualifications

    Minimum Qualifications

  • U.S. citizenship required and eligibility for a DoD security clearance.
  • 10+ years as a process / production technician in chemical, carbon, polymer, refinery, or related high-temperature / vacuum operations.
  • Proficiency operating and troubleshooting pumps, valves, pressure / vacuum systems, heat exchangers, thermal oil systems, ovens / furnaces, filtration, and basic utilities.
  • Ability to follow batch recipes / SOPs.
  • Strong data habits : accurate logs, basic analysis and charting in Excel.
  • Excellent communication; collaborative, hands-on problem solver.
  • Willingness to work extended hours / occasional weekends.
  • Physical : Able to stand for extended periods, climb stairs / ladders, and lift up to ~50 lbs with proper technique.
  • Preferred Qualifications

  • Bachelor's degree
  • Experience with carbon materials (mesophase / isotropic pitch, graphite, carbon fiber) or thermal processing of heavy organics.
  • Pilot-to-production scale-up experience; executing DOEs and interpreting analytical data.
  • Basic fabrication skills (hose / line setup, fitting swaps).
  • Clear, well-structured report writing and slide preparation.
  • What We Offer

    ACPT provides a casual, friendly work environment.

    Benefits : medical, dental, and vision insurance; HSA; 401(k) with 6% match; paid time off; life insurance; and more.

    Pay : At or better than industry standards.

    Work Location : Mt Pleasant, MI.

    Relocation : Willing to relocate preferred

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    Senior Technician • Mount Pleasant, Michigan, US

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