Sr. Stress Engineer

JOB TITLE: Sr. Stress Engineer
LOCATION: San Diego, CA
PAY RATE: $100/hour

We are a national aerospace and defense staffing agency seeking highly qualified candidates for a position with a top-tier client.

Job Details:

• Job Type: Contract (12 months with potential for extension)

• Industry: Aerospace / Defense / Aviation

• Benefits: Medical, dental, and vision (Cigna)

• Perks: Bonus potential + Priority access via Tier 1 supplier

• Openings Nationwide: Thousands of opportunities across the U.S.

Qualifying Questions:

• Are you a U.S. person as defined under ITAR regulations?

• Do you meet the educational and experience requirements for this role?

• Can you commute to the job location or relocate if necessary?

Summary:

• Analyze primary and secondary aircraft structures for compliance with FAA 14 CFR Part 23 & Part 25.

• Perform stress analysis of metallic and composite structures using classical hand calculations and FEM with advanced meshing techniques.

• Conduct loads development for static, dynamic, fatigue, and damage tolerance assessments.

• Develop Fatigue & Damage Tolerance (F&DT) reports.

• Perform additional analyses including thermal, aero-elastic flutter, dynamic response, non-linear analysis, pre/post-test analysis, structural optimization, and software programming.

• Complete stress notes and develop macros using Excel, Mathcad, or similar software.

• Document analyses in formal structural substantiation reports and airworthiness documents.

• Contribute to FAA STC Project Specific Certification Plans (PSCP).

Requirements:

• Degree in Aerospace or Mechanical Engineering, or equivalent experience.

• 8–10 years in classical aircraft hand stress analysis methods and NASTRAN (FEMAP) finite element modeling.

• 7–10 years working on primary and secondary structural modifications on aircraft.

• Familiarity with MMPDS, Bruhn, Roark, aircraft fasteners, materials, sheet metal assemblies, machined fittings, composites, honeycomb, and solid laminate construction.

• Knowledge of 14 CFR Part 23 & Part 25 structural regulations.

• Strong technical skills in stress analysis, FEM, and solid modeling.

• Understanding of engineering modeling techniques and principles.

• Experience reviewing and interpreting engineering models, drawings, and manuals.

• Strong organizational, analytical, and problem-solving skills.

• Ability to evaluate, document, and report on designs based on structural trade studies.

• Experience with sheet metal modeling techniques for aircraft structures.

• Strong written and verbal communication skills.

• Proficient in MS Office for report writing and analysis preparation.

• Ability to work collaboratively with engineering and cross-functional teams.

• Proficient in writing technical reports and presenting data clearly.

• Must be a U.S. Citizen (as defined by ITAR).

About Us:

The Structures Company is a premier national aerospace and defense staffing agency specializing in contract, contract-to-hire, and direct hire placements. We deliver expert workforce solutions across engineering, IT, production, maintenance, and support roles.

As trusted partners to major aerospace OEMs and Tier 1 suppliers, we connect professionals with opportunities to grow and excel in the aviation and aerospace industries.

Eligibility Requirements:

Must be a U.S. Citizen, lawful permanent resident, or protected individual under 8 U.S.C. 1324b(a)(3) to comply with ITAR regulations.

Keywords: aerospace, aviation, engineering, maintenance, aircraft design, defense

Take your career to new heights—apply today!

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