Senior Manufacturing Engineer, Test & Controls

Job Profile Title : Sr. Manufacturing Engineer

Business Title : Sr. Manufacturing Engineer, Test & Controls

Position Overview :

The Sr. Manufacturing Engineer, Test & Controls is a hands-on technical contributor responsible for developing, validating, and optimizing manufacturing test systems and processes for next-generation medical devices. This role emphasizes test development for low-power embedded electronics and analog / digital circuits, supporting pilot and production environments with robust, scalable, and compliant solutions.

The engineer will collaborate cross-functionally with R&D (Electrical / Mechanical), Manufacturing, Software, Quality, and Systems teams to ensure test strategies align with product requirements and manufacturing capabilities.

Note : This role will begin with a 3 to 6-month rotation through Insulet's Global Manufacturing Engineering (GME) organization. During this time, the engineer will gain hands-on experience across multiple teams, build cross-functional relationships, and develop a strong understanding of Omnipod assembly and system-level function. After the rotation period, the engineer will transition into a dedicated NPI project team.

Responsibilities :

• Develop and implement manufacturing test strategies for pilot and production lines, focusing on low-power embedded systems and analog / digital circuits.
• Design, source, and validate custom test fixtures and automated test systems.
• Collaborate with Electrical Engineering to define test requirements and ensure design for testability (DFT).
• Author and execute test protocols and validation documentation, including Installation Qualification (IQ), Operational Qualification (OQ), Performance Qualification (PQ), Test Method Validation (TMV), in compliance with FDA regulations and ISO 13485 standards.
• Troubleshoot and resolve test-related issues on the manufacturing floor, including product hardware, software, and test system performance.
• Support process verification, validation, and documentation for new and existing products.
• Apply principles of electrical and system design to analyze failures and drive improvements in test and manufacturing processes.
• Support risk management, usability studies, and design validation processes.
• Interface with internal and external resources to source and qualify test equipment and components.
• Leverage data to drive problem resolution and continuous improvement.
• Support integration of data collection systems for quality, productivity, and traceability.

Key Decision Rights :

Required Leadership / Interpersonal Skills & Behaviors :

Required Skills and Competencies :

Education and Experience :

Additional Information :

NOTE : This position is eligible for hybrid working arrangements (requires on-site work from an Insulet office at least 1x / week; may work remotely other days). #LI-Hybrid

Additional Information :

The US base salary range for this full-time position is $92,400.00 - $138,600.00. Our salary ranges are determined by role, level, and location. The range displayed on each job posting reflects the minimum and maximum target for new hire salaries for the position in the primary work location in the US. Within the range, individual pay is determined by work location and additional factors, including job-related skills, experience, and relevant education or training. Your Talent Acquisition Specialist can share more about the specific salary range for your preferred location during the hiring process. Please note that the compensation details listed in US role postings reflect the base salary only, and do not include bonus, equity, or benefits.

Insulet Corporation (NASDAQ : PODD), headquartered in Massachusetts, is an innovative medical device company dedicated to simplifying life for people with diabetes and other conditions through its Omnipod product platform. The Omnipod Insulin Management System provides a unique alternative to traditional insulin delivery methods. With its simple, wearable design, the tubeless disposable Pod provides up to three days of non-stop insulin delivery, without the need to see or handle a needle. Insulet's flagship innovation, the Omnipod 5 Automated Insulin Delivery System, integrates with a continuous glucose monitor to manage blood sugar with no multiple daily injections, zero fingersticks, and can be controlled by a compatible personal smartphone in the U.S. or by the Omnipod 5 Controller. Insulet also leverages the unique design of its Pod by tailoring its Omnipod technology platform for the delivery of non-insulin subcutaneous drugs across other therapeutic areas. For more information, please visit insulet.com and omnipod.com.

We are looking for highly motivated, performance-driven individuals to be a part of our expanding team. We do this by hiring amazing people guided by shared values who exceed customer expectations. Our continued success depends on it!

At Insulet Corporation all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

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