Process Controls Engineer

RESPONSIBILITIES OF THIS ROLE

• Knowledge of principles, methods and techniques in the design and operation of automated process control systems and their components. Perform design and maintenance functions on all software and hardware for digital control, PLC, and data acquisition systems. Troubleshoot control system failures and make necessary repairs. Make systems modifications to correct errors and optimize system performance. Configuration of DCS applications such as motor starts, PID control loops, ladder logic control, etc.
• Install operating system software upgrades and program fixes, install, configure, and maintain servers and process control workstations, troubleshoots and resolves hardware, software, and communications problems, performs database administration functions for both real-time and historical databases, maintains interfaces with field devices.
• These control systems consist mainly of Schneider and Modicon Programmable Logic Controllers, and Pi Historian. Also in use is a network system.
• In addition, responsible for originating, engineering, specifying, and procuring material for new control equipment installations and existing control system upgrades and additions.
• Work closely with management, instrumentation technicians, electricians, environmental reporting, production personnel and mechanical maintenance disciplines.
• Participates in the development of systems documentation, trains operations and maintenance staff on how to use tools and applications developed.
• The plant operates seven-day a week, 24 hours per day, which requires some occasional weekend coverage and after-hour coverage from you. At times significant overtime work is required.
• Utilizing Computerized Maintenance Management System (CMMS) to complete work orders.
• Inspecting and examining machinery and equipment to detect irregularities and malfunctions
• Keeping detailed and accurate maintenance reports and documentation.
• Adhering to workplace safety policies, regulations, and compliances.
• Maintaining a clean and environmentally safe work area.
• Performing other related duties as assigned.

EXPERIENCE REQUIRED