Sr. Tooling Engineer, Plastic Injection Molding (Starlink)

Overview

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.

SpaceX is developing a low-latency, broadband internet system to meet the needs of consumers across the globe. Enabled by a constellation of low Earth orbit satellites, Starlink will provide fast, reliable internet to populations with little or no connectivity, including those in rural communities and places where existing services are too expensive or unreliable.

Working directly in the materials engineering group, this position is responsible for the development, qualification, and implementation of all tooling and manufacturing process technologies required to deliver the right scalable solution at the right cost on time. The correct individual will bring an open mindset, challenge the status quo with regard to traditional vs. emerging technologies, and utilize a logical and disciplined approach to evaluate and select the correct set of solutions. The candidate will drive alignment between design, material, and process selection and will own the seamless integration of these processes into the overall process flow.

The ideal candidate will have a proven track record in consumer electronics product and tooling development with domestic as well as Asian suppliers, tooling material selection, resin selection, and qualification, high volume manufacturing, secondary processes, DOE experience and the ability to run multiple programs in parallel with excellent communication and collaboration skills.

Responsibilities

• Lead the development of new plastic injection tooling projects to meet a wide range of product performance and cosmetic requirements
• Lead and refine the design for manufacturing process by collaborating with supply management, product design, industrial design, and manufacturing engineering groups on material selection, design feasibility, and aesthetics of new plastic part and tooling designs
• Research and identify new materials, manufacturing technologies, and finish options
• Inform estimations of prototype and production manufacturing costs - tooling, secondary assembly, secondary finishing, and piece part
• Participate in supplier audits and final supplier selection
• Write prototype / development tooling request for quotes (RFQs)
• Publish and maintain a live master tooling schedule
• Review DFM from supplier, including gating strategy, Moldflow, and Mold Warp analysis
• Review and approve prototype / development tool designs, and tooling maintenance procedures
• Track suppliers' weekly build progress while participating in T1 samples
• Direct tooling modifications while ultimately responsible for approving TF parts, first article inspection (FAI) reports, and Production Part Approval Process (PPAP) reports

Basic Qualifications

0s degree in mechanical, materials engineering or other engineering discipline

Preferred Skills and Experience

Additional Requirements

ITAR Requirements

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin / ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application / interview process should reach out to EEOCompliance@spacex.com.

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