Process Engineer
ArcelorMittalPORTLAND, TX, United States30+ days ago
Job type
- Full-time
Job descriptionControl valves and positioners Gas analysis systems Weight scale and dosing systems PLCs, RIOs, and auxiliary cabinets Limit switches, level switches, and pressure / temperature switches Pressure, flow, and temperature transmitters (via PDM software and HART communicator) Ensure data accuracy and integration between instrumentation, process historians, and reporting systems. Participate in or lead CAPEX and digital transformation initiatives, including model-based control systems and advanced analytics. Conduct regular walkthroughs and equipment assessments to ensure safe, efficient plant operations and identify areas for process innovation. Promote and ensure adherence to all safety and environmental policies and procedures. Support ArcelorMittal’s broader R&D goals, sustainability strategy, and continuous improvement culture. Ensure adherence to Safety and Environmental policies, procedures, and requirements, with a commitment to continuous improvement toward achieving a zero-harm and zero-environmental-impact workplace. Bachelor’s or master’s degree in chemical engineering, Process Engineering, or a related field required. Strong knowledge of process control, industrial instrumentation, and automation systems. Pressure, flow, and temperature transmitters Gas analysis systems Weight scales and dosing systems Limit switches, level switches, pressure / temperature switches Experience with PLC / DCS systems (e.g., Siemens, ABB, Honeywell, Emerson) and motor / VFD drives. Familiarity with hydraulic and pneumatic systems and their integration with process equipment. Skilled in mass and energy balance development, process modeling, and real-time data analysis. Experience using tools such as PI System (OSIsoft), PDM software, HART communication, and process simulation platforms. Ability to read and interpret technical drawings, schematics, and PFDs (Process Flow Diagrams). Strong analytical and problem-solving skills with a high level of attention to detail. Excellent communication skills in English, both verbal and written; capable of producing high-quality reports and technical documentation. Demonstrated ability to work both independently and within cross-functional teams in a fast-paced, technically demanding environment. Deep commitment to safety, environmental responsibility, and continuous improvement. Must be able to walk long distances and stand and work for more than 2 hours in tough environmental conditions (high temperature, high humidity, noise, & dust), and withstand heights of up to 500 feet. Must have reliable transportation to and from job site. Must have or be able to obtain a TWIC-card.
The Process Engineer is a key member of the ArcelorMittal Texas HBI Research & Development team. This role is responsible for evaluating and optimizing the direct reduction process through advanced data analysis, cross-functional collaboration, and technical innovation. The Process Engineer will drive process improvement initiatives with a strong focus on operational efficiency, reliability, digitalization, and long-term sustainability.
Tasks & Responsibilities :
- Monitor and analyze key process parameters such as metallization rate, carbon content, top gas utilization, NG / CO ratios, and reformer performance.
- Prepare and maintain process documentation including Standard Operating Procedures (SOPs), Process Flow Diagrams (PFDs), and mass and energy balances.
- Analyze operational data and trends to improve plant performance, reduce downtime, and enhance product quality.
- Lead process troubleshooting and root cause analysis for operational upsets or performance deviations.
- Support start-up, shutdown, and changeover procedures in coordination with production and maintenance teams.
- Collaborate with automation engineers to optimize DCS control strategies, alarm systems, and process stability.
- Work closely with mechanical and electrical engineering teams to enhance the efficiency and performance of critical equipment.
Review and optimize control systems and instrumentation, including :
Qualifications :
Proficient in the use and troubleshooting of instrumentation including :
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Engineer • PORTLAND, TX, United States
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