Die Cast Process Engineer

Job Description

Job Description

Job Title : Die Cast Process Engineer (Aluminum Die Casting.) Location : Top Die Casting : 13910 Dearborn Avenue South Beloit Illinois 61080 Department : Engineering / Manufacturing Reports To : Plant Manager Employment Type : Full-Time

Position Summary :

We are seeking a highly skilled and detail-oriented Die Cast Process Engineer with expertise in aluminum die casting to join our manufacturing team. This role is critical to ensuring die casting machines operate at optimal performance, and that casting processes are precisely controlled to produce high-quality, defect-free parts. The ideal candidate will possess deep knowledge in both hydraulic / mechanical / electrical diagnostics and process optimization , with the ability to troubleshoot and resolve issues across a range of equipment and control parameters.

Key Responsibilities :

Process Engineering & Optimization

• Develop, document, and optimize aluminum die casting processes to ensure repeatability, efficiency, and product quality.
• Establish and monitor key process parameters (e.g., metal temperature, shot speed, intensification pressure, lubrication, cooling time, die temperature, etc.).
• Conduct thorough root-cause analysis for process-related defects such as porosity, short shots, flash, cold shuts, blisters, soldering, and dimensional inconsistencies.
• Implement and maintain robust process control strategies (including SPC) to monitor variation and drive continuous improvement.
• Collaborate with Quality and Production teams to validate first article parts and ensure PPAP submissions meet customer requirements.

Machine Diagnostics & Troubleshooting

Tooling and Die Interaction

Technical Documentation & Training

Qualifications :

Education & Experience :

Technical Skills :

Soft Skills :

Work Environment & Physical Requirements :

Preferred Certifications :

Compensation & Benefits :

Apply Now : (email Tyler_Plummer@topdie.com your resume and cover letter.) Join our team and help us produce world-class aluminum die cast components with innovation, precision, and integrity.