Quality Assurance Manager
Operational Quality & Floor Support
Lead daily in-process quality checks and inspections across fiberglass and aluminum operations including mold inspection, lamination, prep, paint, final finish, assembly, and transportation.
Partner with production teams to identify and resolve issues in real time using PDCA and structured problem-solving tools (5-Why, Fishbone, DMAIC, PPS).
Conduct and document first-piece, in-process, and final audit inspections to verify conformance to standards and specifications.
Support and verify corrective and preventive actions (CAPA) through PDCA review and follow-up audits.
Maintain control plans, inspection standards, and check sheets to reinforce process consistency.
Foster a culture of defect prevention, accountability, and quality ownership on the floor.
Data Analysis & Reporting
Collect, analyze, and interpret production and quality data (scrap, defects, rework, warranty, FPY).
Track and communicate improvement progress through PDCA-based reports, trend charts, and dashboards.
Present quality performance data and root cause findings to senior management.
Use data to monitor the "Check" and "Act" phases of PDCA cycles and ensure sustainability of improvements.
Provide visual management tools such as Pareto charts, control charts, and trend analysis to support data-driven decision-making.
Quality Systems, Audits & Process Discipline
Plan, schedule, and execute internal quality audits to ensure adherence to the principles and discipline of ISO 9001 (certification not required), as well as LEER's internal standards and customer requirements.
Conduct layered process audits (LPAs), 5S audits, and workstation verifications to maintain process control and consistency.
Document audit findings, coordinate corrective actions, and validate closure through PDCA-based follow-up.
Maintain and improve quality procedures, inspection criteria, and work instructions to support a structured and disciplined quality system.
Participate in supplier and customer reviews to communicate quality expectations and improvements.
Ensure that all quality documentation supports traceability, accountability, and continuous improvement.
Continuous Improvement & Process Development
Champion PDCA (PlanDoCheckAct) as the foundation of LEER's continuous improvement system.
Lead and facilitate PDCA problem-solving projects addressing recurring defects or process gaps.
Apply Lean, Six Sigma, and SPC methods to reduce variation, improve first-pass yield, and enhance process capability.
Lead or support Kaizen events, process validations, and quality improvement workshops.
Partner with design and manufacturing engineering on new product introductions to ensure manufacturability and quality readiness.
Identify and share best practices across fiberglass and aluminum production teams.
Training & Quality Culture
Train production personnel on inspection techniques, visual standards, PDCA methodology, and quality awareness.
Promote operator self-inspection and ownership of quality.
Conduct refresher training following audit results or process updates.
Foster a culture of engagement, accountability, and continuous improvement throughout the plant.
Qualifications
Education & Experience
Bachelor's degree in engineering, Quality, or related technical discipline required.
Minimum 5 years of experience in manufacturing quality, preferably in fiberglass, composites, paint, or metal fabrication.
Hands-on experience with fiberglass layup, lamination, finishing, and aluminum fabrication processes strongly preferred.
Experience conducting quality checks, process audits, and PDCA-based continuous improvement projects.
Familiarity with ISO 9001 principles and structure; formal certification not required.
CQE (Certified Quality Engineer) or Six Sigma Green Belt certification preferred.
Skills & Attributes
Strong analytical, statistical, and problem-solving skills.
Excellent communication and interpersonal abilities across all levels.
Proficient with Microsoft Office Suite (Excel, PowerPoint, Word); Power BI, Minitab, or SPC software a plus.
Organized, detail-oriented, and able to manage multiple priorities.
Self-motivated and able to "figure it out" in dynamic manufacturing environments.
Balances strategic process improvement with hands-on quality engagement.
Other Requirements
Occasional travel (1020%).
Willingness to work flexible hours, including occasional evenings or weekends.
Ability to work safely in a production environment with noise, dust, odors, and fumes.
Commitment to LEER's safety culture and principle : Never walk past an unsafe act.
Physical Requirements
Ability to work in an office and manufacturing environment.
Occasional standing, walking, lifting (up to 50 lbs.), and travel required.
Travel Percentage : 0.0
Travel Required : No
Virtual Job : false
Quality Manager • Milton, PA, US