Senior Automation Engineer – Molding Operations

Intellectt INCLibertyville, IL, United States

16 hours ago

Job type

Full-time

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Job description

Job Title : Senior Automation Engineer Molding Operations

Location : Libertyville, IL

Duration : 12 months

Job Summary

We are seeking a highly experienced Senior Automation Engineer to support and enhance molding operations through advanced automation. This role focuses on robotics, EOAT, vision systems, conveyors, PLCs, and automated part-handling systems-ensuring consistent quality, reduced manual intervention, and improved productivity across molding lines.

Key Responsibilities

Automation Design & Integration

Design and implement automation solutions for injection, blow, or compression molding.
Program, install, and troubleshoot robotic systems (ABB, Fanuc, Yushin, Wittmann, Sepro, etc.).
Develop and optimize EOAT, fixtures, conveyors, and automated assembly stations.
Collaborate with tooling and molding teams to ensure automation alignment with new mold designs.

Process Optimization

Improve cycle times, reduce scrap, and increase throughput through automation tuning.

Analyze machine / robot performance data to identify bottlenecks and drive improvements.

Implement poka-yoke (error-proofing) systems to support zero-defect production.

Maintenance & Troubleshooting

Troubleshoot automation equipment, robots, sensors, PLCs, and controllers.

Execute preventive and predictive maintenance for automation systems.

Partner with maintenance teams for advanced diagnostics and repair planning.

Quality & Documentation

Ensure automated systems meet quality and safety standards.

Create SOPs, programming documents, maintenance instructions, and training materials.

Support validation activities during mold trials and production launches.

Cross-Functional Support

Work with Molding, Tooling, Quality, Maintenance, and Engineering teams for NPI.

Train technicians and operators on automation systems and safety protocols.

Required Qualifications

Bachelor's degree in Mechanical, Electrical, Mechatronics, Automation, or related field.

10 15+ years of experience in molding automation (injection molding preferred).

Prior experience working with medical products is highly preferred.

Strong skills in robot programming, PLC troubleshooting, and controls integration.

Hands-on experience with Fanuc, ABB, Yushin, Wittmann, Sepro, or similar robotic systems.

Solid understanding of molding processes, mold functions, and part-handling automation.

Knowledge of sensors, pneumatics, PLCs, HMIs, servo systems, and vision systems.

Ability to read engineering drawings and technical schematics.

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Automation Engineer • Libertyville, IL, United States