Business Unit Director of Operations

POSITION SUMMARY :

The Business Unit Director of Operations will lead and oversee the operational performance of our manufacturing facilities across three geographic locations. This role is responsible for driving operational excellence by ensuring consistent execution of manufacturing processes, achieving production targets, improving efficiency, and fostering a culture of continuous improvement to align plant performance with overall business goals.  The ideal candidate will be a hands-on leader with proven experience managing complex manufacturing environments, fostering high-performance cultures and achieving Key Performance Indicators (KPI’s) related to safety, quality, cost, delivery and employee engagement. This position will serve as a contributing member of the Senior Leadership Team and participate in the decision-making process concerning the direction and future growth of the company.

POSITION GUIDELINES :

1.

Utilize a coaching style of management

2.

Maintain confidentiality in all areas of responsibility as required.

3.

Promote the company’s development of a cogent work ethic, loyalty, integrity and proper business philosophy.

4.

Maintain consistency in all interactions with associates.

5.

Stay abreast and updated on current trends and opportunities that could impact the company.

6.

Adhere to company procedures and guidelines.

JOB DUTIES & RESPONSIBILITIES :

1.

Manage the factory managers who oversee the day-to-day operations across multiple manufacturing sites, ensuring each location meets or exceeds revenue, OTD, productivity, efficiency, and quality standards.

2.

Develop and execute operations strategies that support business growth, cost control, capacity expansion, and process innovation.

3.

Develop and execute manufacturing location strategy and sourcing strategy for new and existing production programs

4.

Set and monitor KPI’s for plant managers and their teams; drive accountability and performance through regular reviews and coaching.

5.

Implement standardized processes and leverage best practices at each site to ensure consistency and continuous improvement.

6.

Champion Lean Six Sigma and other continuous improvement methodologies to reduce waste, optimize throughput, and improve operational performance.

7.

Foster a strong quality-focused culture across all locations to consistently meet production targets while upholding high-quality manufacturing standards.

8.

Promote and maintain a safety culture across all sites, ensuring full compliance with regulatory requirements and corporate policies.

9.

Lead, mentor and develop plant leadership teams, build succession plans and ensure strong bench strength at each location.

10.

Partner with sales, engineering, quality, purchasing, finance, and HR to support integrated business objectives.

11.

Manage and propose site level capital projects, budgets, and resources in alignment with strategic priorities.

12.

Collaborate with sales to ensure operational alignment with customer service expectations.

13.

Provide clear communication and leadership to the operations group to act as a cohesive unit for supporting our customer base.

14.

Provide clear, timely reporting to the leadership team.

15.

Provide the operating group with insight into global labor and productivity economics.

16.

Utilize technical expertise to analyze processes and implement problem-solving tools that proactively address operational risks before they impact customer satisfaction or financial performance.

17.

Actively engage in MRB processes, design reviews, corrective action implementation, production floor support, equipment maintenance, calibration programs, supplier and internal audits, documentation reviews, customer complaint resolution, inspection practices, product costing, and continuous improvement initiatives.

18.

Serve as a key member of the ISO9001 and ISO13485 audit teams.

19.

Lead weekly planning and commitment meetings.

20.

Participate in strategy development and budget planning.

21.

Travel as needed between plant locations in Maryland, Indiana, and Mexico to support operations and cross-site initiatives.

22.

Other duties as assigned.

QUALIFICATIONS

Experience / Background :

• Minimum of 10 to 15 years of progressive leadership experience in operations management, including multi-site management.
• Minimum of 10 years of experience in Plant Management or a senior manufacturing management role.
• Travel up to 50% of the time within the U.S. and internationally
• Must be a U.S. Citizen with the ability to obtain an U.S. Government Security Clearance.

Skills :

Education :

ENVIRONMENTAL & PHYSICAL REQUIREMENTS

Manufacturing / Non-Sedentary Requirements :

Incumbent must be able to perform the essential functions of the job. Work may be performed in an office or warehouse environment. Typically requires the ability to spend 66%+ hours each work day doing the following activities : stand for extended periods of time, walk, bend, stoop, or climb.  May have possible exposure to dust and may require the ability to lift and / or push up to 50 pounds 33% - 66% of the time.

ADDITIONAL INFORMATION REGARDING JOB DUTIES AND JOB DESCRIPTIONS

Job duties include additional responsibilities as assigned by one’s supervisor or another manager related to the position / department. This job description is meant to describe the general nature and level of work being performed; it is not intended to be construed as an exhaustive list of all responsibilities, duties and skills required for the position. The Company reserves the right at any time with or without notice to alter or change job responsibilities, reassign or transfer job position or assign additional job responsibilities, subject to applicable law.  The Company shall provide reasonable accommodations of known disabilities to enable a qualified applicant or employee to apply for employment, perform the essential functions of the job, or enjoy the benefits and privileges of employment as required by the law.

ORGANIZATIONAL RELATIONSHIPS