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Senior Mechanical Engineer

Senior Mechanical Engineer

ZipRecruiterPalo Alto, CA, United States
1 day ago
Job type
  • Full-time
Job description

We are seeking a highly skilled Senior Mechanical Design Engineer with 7–10 years of experience in advanced electromechanical systems design. This role offers the opportunity to lead projects in motor technologies while contributing to broader mechanical design initiatives. The ideal candidate combines deep technical expertise with strong problem-solving skills and the ability to balance performance, manufacturability, and cost-effectiveness.

Responsibilities

Lead design initiatives for complex electromechanical systems, with a focus on stators, rotors, and sensor technologies .

Drive engineering decisions around winding technologies, magnet materials, lamination methods, insulation systems, and electrical interconnections .

Optimize designs for electromagnetic performance while ensuring manufacturability and cost efficiency.

Oversee integration, assembly, testing, and troubleshooting of mechanical and motor systems.

Apply high-volume manufacturing techniques to component design and production.

Utilize PLM systems for propulsion component design, including BOM structuring and engineering change control.

Perform analysis using FEA tools (Ansys, Abaqus, HyperWorks) and support modeling and validation with MATLAB / Python .

Apply GD&T and tolerance stack-up analysis to ensure precision and quality.

Qualifications

Master’s degree in Mechanical Engineering (required).

7–10 years of relevant experience in mechanical / electromechanical design.

Proficiency in CAD tools (CATIA / 3DExperience ).

Strong background in PLM systems , BOM management, and engineering change control.

Skilled in FEA software (Ansys, Abaqus, HyperWorks).

Proficient with MATLAB / Python for modeling and simulation.

Expertise in GD&T and tolerance stack-up analysis .

Hands-on experience with integration, assembly, and testing of complex systems.

Knowledge of high-volume manufacturing techniques for mechanical and motor components.

Attributes

Proven ability to lead engineering decisions and mentor junior engineers.

Strong problem-solving skills with focus on practical implementation.

Excellent communication and collaboration skills across teams.

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Senior Mechanical Engineer • Palo Alto, CA, United States

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