Job Overview
The Process Technician is responsible for monitoring adjusting and optimizing manufacturing processes to ensure consistent product quality operational efficiency and compliance with safety standards. This role supports production by setting up equipment troubleshooting process issues and implementing improvements based on data analysis and quality feedback. Working closely with engineering quality and operations teams the Process Technician plays a vital role in maintaining smooth cost-effective production and driving continuous improvement on the shop floor.
- This is a first shift position 7am-3 : 30pm M-F
- Start Date will be in January 2026
Key Responsibilities
Measurement and Analysis :
Measure and Analyze CTQ Dimensions using various measuring tools and techniques ensuring products meet the specifications outlined in control plans or blueprints. This helps to identify any deviations early and prevent defects in production.Document Activities : After measurements its important to accurately record data into the event log ensuring that all quality control activities are documented for traceability and future reference.Data Entry into SPC Database : Input the measured data and key molding process parameters into our SPC (Statistical Process Control) system. This helps in tracking process performance and ensures any trends shifts or spikes are identified in real-time aiding in proactive problem-solving.Tooling and Equipment Maintenance :
Tooling Set-up and Removal : You will be responsible for setting up tooling removing tools as necessary and ensuring proper installation for the smooth operation of the manufacturing process.Auxiliary Equipment Maintenance : In addition to tooling youll perform routine maintenance and set-up of auxiliary equipment that supports the molding process.Basic Tool Repairs : On occasion you will troubleshoot and perform minor repairs on tools and molds to prevent production delays.Reel and Lead Frame Changes : As needed you will complete reel and lead frame changes to ensure production continuity and optimal machine performance.Quality Control & Troubleshooting :
Perform Quality Checks : Conduct thorough quality checks at various stages of production. This includes both visual inspections and measuring of product dimensions to ensure compliance with quality standards.Troubleshoot Machine and Process Issues : When issues arise you will respond quickly to troubleshoot machines equipment or processes. Youll correct these issues to minimize downtime and ensure the quality of the production run.Adjust Parameters : Respond to machine alarms and make adjustments to process parameters (e.g. temperature pressure speed) to maintain smooth operations.Production Monitoring & Improvement :
Monitor Process Trends : Continuously monitor molding process parameters and look for potential issues like fluctuations or irregularities that could affect production quality or efficiency.Provide Continuous Improvement Ideas : Contribute to a culture of continuous improvement by identifying areas for productivity enhancements and suggesting process optimizations or changes.Lean Manufacturing and 6S Practices : Implement and adhere to Lean manufacturing principles and 6S (Sort Set in order Shine Standardize Sustain Safety) practices. This helps in maintaining an organized efficient and safe workspace contributing to the overall productivity of the team.Documentation and Systems :
Document Process Events : Keep accurate and detailed records in the event log throughout each shift to ensure full traceability of process activities issues and resolutions.Work Order Management : In the IQMS (Integrated Quality Management System) start and stop work orders as necessary ensuring all production steps are logged tracked and updated correctly in the system.Sample Runs : Conduct sample runs to verify that production processes are working as expected and that they meet quality standards before scaling up to full production.Team Collaboration and Safety :
Work in a Team Environment : Collaborate closely with other team members and departments providing feedback troubleshooting solutions and assisting in training or supporting new processes.Safety and Cleanliness : Maintain a clean organized and safe working environment by following all safety guidelines and ensuring that tools equipment and workstations are properly maintained and free of hazards.Multi-tasking in a Fast-paced Environment : Handle multiple tasks at once adapting to the constantly changing needs of the production line. You must be able to prioritize tasks effectively to maintain production flow.Specific Skill Set
Communication
Clear reporting of tool status and issues to production and engineering teams effective collaboration with machinist and maintenance personnel.
Presentation
Able to explain tooling changes set ups and preventive actions in team meetings Supports documentation for tooling reviews and audits.
System
Skilled in using CAD / CAM software and tooling management systems Familiar with CNC machine interfaces and measurement tools.
Analytics
Use wear data and production feedback to optimize tool performance Assist in root cause analysis of tool-related defects or downtime.
Exposure
Associate Degree in Manufacturing and or advanced Technical Apprenticeship Program Certification1-5 Years of experience in similar roles in injection molding preferredKnowledge of injection molding presses injection molds thermoplastics and support equipmentMechanical background is a mustComputer knowledge is required and knowledge of production monitoring and MRP systemsIQMS system experience is a plusBasic understanding of SPCs and SQCsAble to read blueprintsAble to use measurement equipmentExcellent communication skills verbal and writtenAbility to resolve complex problems and manage tasks furnished in written and oral formStrong troubleshooting skillWORK ENVIRONMENT
The work environment is usually in an office within a manufacturing facility with low to moderate noise level. The work environment characteristics described here are representative of those a Team Member encounters while performing the essential functions of this job.
Ability to work well with others one on one remote via video and phone.Ability to work independentlyWestfall -Technik is an Equal Opportunity Employer that does not discriminate on the basis of actual or perceived race color national origin ancestry sex gender gender identity gender expression pregnancy childbirth or related medical conditions religious creed physical disability mental disability age for individuals age 40 and over medical condition (as defined by state law (for example cancer or genetic characteristics or HIV / AIDS) marital status military and veteran status sexual orientation genetic information citizenship status or any other characteristic protected by federal state or local law. Our management team is dedicated to this policy with respect to recruitment hiring placement promotion transfer training compensation benefits Team Memberactivities and general treatment during employment
Required Experience :
IC
Key Skills
Laboratory Experience,Robotics,Warehouse Experience,Mechanical Knowledge,Plastics Blow Molding,Plastics Injection Molding,Employment & Labor Law,cGMP,Kaizen,Programmable Logic Controllers,Manufacturing,Troubleshooting
Employment Type : Full Time
Experience : years
Vacancy : 1
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