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Lead Industrial Engineer
Lead Industrial EngineerSEGULA Technologies • Rockford, IL, US
Lead Industrial Engineer

Lead Industrial Engineer

SEGULA Technologies • Rockford, IL, US
22 hours ago
Job type
  • Full-time
Job description

Job Description

Lead Launch IE

  • Rockford, IL, USA
  • Full-time
  • Contract / country : Unlimited
  • Job family : Worksite - Industrialization

Company Description

Segula Technologies is a global engineering group serving all major industrial sectors : automotive, aerospace and defense, energy, life sciences, naval, and rail.

With a presence in more than 30 countries and 140 offices worldwide, the group maintains close relationships with its clients thanks to the expertise of its 15,000 talented employees. As a leading engineering specialist that places innovation at the heart of its strategy, SEGULA Technologies carries out large-scale projects, ranging from studies to industrialization and production.

Job Description

Segula Technologies is seeking an Industrial Engineer to support new product introductions at a major OEM facility. This role focuses on methods development, line balancing and continuous improvement—ensuring production lines meet performance, safety, and quality targets throughout launch and ramp-up in collaboration with Manufacturing and Engineering teams.

Key Responsibilities

  • Lead and manage a team on conducting time and motion studies, develop standardized work, and balance operator workloads to align with takt time using Pre-determined Time Standards like MTM, MOST or MODAPTS
  • Train the team in customer new product introduction process
  • Present the station readiness plan to steering committee and to the customer
  • Present the line balance to the core launch team which will include product, engineering and operational team members.
  • Lead throughput and bottleneck analysis to identify improvement opportunities and eliminate constraints.
  • Provide direction to Station Design, Manufacturing Engineering, and Quality teams to implement design and process improvements.
  • Ensure that the data for ergonomic evaluations using digital tools such as Process Simulate Human or ErgoMan is provided to the responsible team
  • Validate PFMEA and process documentation for compliance and launch approval.
  • Lead or participate in continuous improvement (Kaizen) workshops and lean manufacturing initiatives.
  • Track and report launch metrics including cycle time adherence, first-time quality, downtime, and throughput performance.
  • Support pilot builds, tool tryouts, and process validation during pre-production phases.
  • Qualifications

  • Bachelor’s degree in industrial, Mechanical, or Manufacturing Engineering (or related discipline) or relevant work experience
  • 7 to 10 years of experience in an automotive manufacturing or assembly environment.
  • Proficiency in using AutoCAD and Microsoft Excel for line layouts and analysis.
  • Experience with lean manufacturing, line balancing, and standardized work principles.
  • Strong working knowledge of PFMEA, lean methodologies, and ergonomic design.
  • Excellent analytical, organizational, and problem-solving skills.
  • Preferred Skills

  • Experience supporting vehicle launch, retooling, or model change programs.
  • Familiarity with Tecnomatix Process Simulate, Power BI, or other digital manufacturing tools.
  • Six Sigma or Lean Manufacturing certification (Green Belt or higher).
  • Experience with SAP, MES, or similar production tracking systems.
  • Working knowledge of throughput simulation and material flow optimization.
  • Additional Information

    All your information will be kept confidential according to EEO guidelines.

    Why Join Us

  • Be part of new vehicle program launches shaping the future of manufacturing industry.
  • Collaborate with global engineering experts in a fast-paced, innovative environment.
  • Competitive compensation, benefits, and professional development opportunities.
  • Create a job alert for this search

    Industrial Engineer • Rockford, IL, US

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