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Process Development Engineer - Printing and Thin-Film Materials

Process Development Engineer - Printing and Thin-Film Materials

TalentBridgeCharlotte, NC, United States
30+ days ago
Job type
  • Full-time
Job description

Process Development Engineer - Printing & Thin-Film Materials

Location : Charlotte, NC area

A growing advanced materials manufacturer is seeking a Process Development Engineer to support the scale-up of R&D innovations into full-scale production. This role will focus on optimizing print and coating processes, improving manufacturability, and resolving technical challenges on the production floor. The ideal candidate will have a strong background in printing technologies, thin-film or flexible substrates , and cross-functional engineering collaboration.

Key Responsibilities :

  • Lead process development efforts to transition digital and graphic printing technologies from pilot / R&D into high-volume manufacturing
  • Support production teams with troubleshooting, optimization, and process improvements for printed and coated products
  • Develop and implement test methods, quality specifications, and validation protocols for new and existing processes
  • Collaborate with R&D, materials, quality, and operations to improve throughput, reduce defects, and ensure scalability
  • Recommend equipment upgrades or modifications based on performance analysis and material compatibility
  • Investigate new printing techniques, materials, and adhesion technologies to enhance product durability and visual quality
  • Support root cause analysis and corrective actions on process failures and manufacturing bottlenecks
  • Author process documentation, operating procedures, and training materials
  • Travel to production facilities or partner sites as needed (up to 25%)

Qualifications :

  • BS or higher in Chemical Engineering, Mechanical Engineering, Materials Science, or related technical field
  • 5+ years of experience in process engineering, manufacturing support, or scale-up-preferably in printing, packaging, thin-film, or ink-related industries
  • Working knowledge of ink adhesion, polypropylene or PET substrates, and surface preparation methods
  • Hands-on experience with digital or flexographic printing, lamination, or coating lines a plus
  • Familiarity with continuous improvement tools and methodologies (Lean, Six Sigma, etc.)
  • Strong communication, analytical, and cross-functional project coordination skills
  • Preferred Backgrounds May Include :

  • Digital or industrial printing
  • Thin-film converting or flexible packaging
  • Food packaging, medical packaging, or label manufacturing
  • Adhesion science or surface chemistry for plastics or polymers
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    Development Engineer • Charlotte, NC, United States

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