Position Summary : The Quality Assurance Engineer is responsible for ensuring product and process compliance with internal standards customer-specific requirements and IATF 16949. This role requires technical expertise in automotive quality tools strong problem-solving capabilities and the ability to lead cross-functional teams in driving sustainable improvements. The engineer will support new product launches manage quality documentation and facilitate corrective actions with a focus on root cause elimination and prevention.
Pay Range : $61152.00-$91728.00
Key Responsibilities :
- Develop maintain and audit Control Plans Process Flow Diagrams and PFMEAs in alignment with AIAG and customer-specific formats (Ford GM Stellantis Volkswagen).
- Lead Measurement System Analysis (MSA) studies including Gauge R&R bias linearity and stability evaluations.
- Conduct Statistical Process Control (SPC) analysis and implement control strategies to ensure process capability and stability.
- Prepare and submit PPAP documentation including dimensional results material certifications capability studies and ISIRs.
- Manage customer complaints initiate 8D problem-solving and facilitate containment root cause analysis and corrective / preventive actions.
- Interpret and apply OEM customer-specific requirements and ensure compliance with IATF 16949 ISO 14001 and VDA 6.3 standards.
- Interface directly with customer quality representatives during audits product reviews and issue resolution.
- Maintain and update supplier quality manuals manage sub-supplier quality performance and conduct supplier audits. Collaborate with design and manufacturing engineering to implement engineering solutions to quality issues.
- Support launch activities including process validation capability studies and quality planning.
- Lead cross-functional teams in problem-solving and continuous improvement initiatives using Fishbone Diagrams Five Whys and Pareto Analysis.
- Utilize GD&T to interpret prints and ensure dimensional compliance during product and process evaluations.
- Manage quality-related projects including timelines resources and deliverables.
- Provide technical training to operators inspectors and engineers on quality tools and standards.
- Supervise and mentor quality technicians and specialists as needed to support departmental goals.
Education :
Bachelors degree in engineering or related technical field.ASQ certifications (CQE CQA Six Sigma Black Belt) preferred.IATF 16949 Auditor Certification is a plus.VDA 6.3 Auditor certification is a plus.Experience :
1-5 years of relevant experience in quality assurance.Proven experience with AIAG Core Tools and customer-specific requirements.Essential Skills :
Proficiency in FMEA Control Plans SPC MSA and PPAP.Strong understanding of GD&T blueprint reading and mechanical inspection techniques.Experience with CMM vision systems and other metrology equipment.Skilled in problem-solving methodologies and data analysis.Effective communicator with strong organizational and leadership skills.Familiarity with Plex or similar quality management systems.Physical Requirements :
Good vision and hearing.Ability to lift heavy objects (50 pounds occasionally; 20-40 pounds monthly).Manual dexterity for extended keyboard use.Mobility to stand walk and climb as needed.Key Skills
APQP,Quality Assurance,Six Sigma,ISO 9001,PPAP,Minitab,Root cause Analysis,ISO 13485,Quality Systems,Quality Management,As9100,Manufacturing
Employment Type : Full Time
Experience : years
Vacancy : 1
Monthly Salary Salary : 61152 - 91728