Process Engineering Manager

Process Engineering Manager

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Job Title : Process Engineering Manager

Supervisor : Plant Manager

Location : 42 Mount Ebo Rd S, Brewster, NY 10509

Job Purpose and Reporting Structure : Under the direction of the Plant Manager, the Process Engineering Manager will be responsible for all manufacturing processes & related engineering projects. The Process Engineering Manager will coordinate all engineering activities within the Electronic Materials Brewster facility necessary to produce quality product and meet cost objectives. Responsible for overall management, direction, and coordination of the process engineering team and leading this team to meet product producibility requirements in support of the production plan. Works to improve overall plant functions by working with the manufacturing team through continuous improvement processes. Works to meet throughput goals, yield objectives, and customer expectations for delivery and quality. Team responsibilities include providing and maintaining safe operating conditions and process, the definition of process requirements and limitations, process instructions, operator instructions, set-up requirements and procedures, process control parameters, standard processing times, supporting new product introductions, and process improvements.

Essential Duties and Responsibilities :

• Responsible for setting the engineering and continuous improvement plans to meet overall long and short term company goals. This includes definition and communication of goals, key objectives, and metrics.
• Ensures that process engineering meets the business needs of the company as they relate to capabilities, processes, technologies, and capacity. Stays current with related manufacturing trends.
• Develops and enforces a culture of strong engineering discipline including robust process definition, extensive testing prior to production implementation, robust change management processes, clear and complete manufacturing instructions, statistical process monitoring and control, proactive error proofing, etc.
• Leads process improvement teams focused on scrap, cycle time, production costs, and rework reduction.
• Provides guidance to process engineers in the development of process control plans and the application of advanced quality tools such as DOEs, FMEAs, and SPC.
• Accountable for the proper development of accurate routings, BOMs, and associated master data associated with production processes and associated products. Responsible for variance investigations and corrective actions within the scope of the process engineering team.
• Develops and ensures metrics are in place to monitor performance against goals and takes appropriate corrective actions as required.
• Ensures that structured problem solving techniques are used and that adequate validation is performed for any issues being address or changes being made.
• Develops and validates new processes prior to incorporating into the manufacturing operations and insures that proper change control procedures are followed (PCCB accountability).
• Develops and maintains an effective engineering organization through the selection, training, development, compensation, and performance motivation of all personnel. Supervises, mentors, and provides regular feedback to direct reports in the performance of tasks in their specific department(s). Recommends and approves organizational structures and staffing requirements in support of company business objectives.
• Works with Plant Manager and Product Managers to create and execute new product transition strategies that ensures capable and repeatable processes are in place for new products.
• Complies with laws, company policy and procedures including but not limited to Equal Opportunity Employment, Affirmative Action, Business Ethics, EPA, OSHA, and other federal, state, and local regulatory agencies.
• Work with members of New Process Development Team to execute Gate Review Processes and work with Supply Chain organization to develop critical material and supply sources.

All other duties as assigned.

Required Skills :

Supervisory Responsibilities :

Directly supervise Process Engineers in the Operation. Carry out supervisory and management responsibilities in accordance with organization's policies and applicable laws. Responsibilities include interviewing, recommend hiring, and training employees; planning, assigning and directing work; appraising performance; disciplining employees; addressing complaints; and resolving problems. Acts safely and ethically at all times and is responsible for the quality department's safety performance.

Upholds and acts according to our values, mission, and vision.

Qualification Requirements :

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed are representative of the knowledge skill, and / or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions. Must be proficient in computer programs such as Word, Excel, PowerPoint and Access. Required to wear all PPE necessary when working in the manufacturing areas.

Education and / or Experience : Requires a Bachelor's degree in Chemistry / Metallurgy or 5+ yrs experience along with a technical degree or background. MS preferred. Experience in a related industry is desirable. Managerial / Supervisory experience required. Six Sigma knowledge with a Green or Belt certification preferred. SAP (or similar ERP system) experience preferred.

Language Skills :

Ability to read, analyze, and interpret general business periodicals, reports, manuals, professional journals, technical procedures, governmental regulations, and client documents. Ability to write reports, prepare business correspondence / memos, and procedure / documentation manuals. Ability to effectively present information and respond to questions from management, staff, clients, vendors, and the general public in written or verbal format.

Mathematical Skills :

Ability to work with general accounting principles, and other fundamental mathematical concepts normally encountered in the day to day activities of this job. Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent and to provide and interpret numerical information in various forms, using spreadsheet or other means of presentation.

Reasoning Ability :

Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to define problems collect data, establish facts, and draw valid, logical conclusions. Ability to interpret a variety of technical and business information related to the requirements of this job.

Other Skills and Abilities :

Requires the ability to operate various office equipment to include a computer, copy machine, fax machine and telephone along with equipment relative to performing job duties (engineering)

Physical Demands :

While performing the duties of this job, the employee is regularly required to sit and use hands to finger, handle, or touch objects, tools, or controls. The employee may rarely be required to lift material up to 45 pounds and assist in the actual production. The employee is occasionally required to stand, walk, and reach above the shoulders. Physical activity level would be moderate.

Specific vision abilities required by this job includes close vision, color vision, and the ability to adjust focus.

Work Environment : The noise