MANUFACTURING ENGINEER (PROCESS OR EQUIPMENT)

Major Duties and Responsibilities:

· Proposes and evaluates manufacturing process and equipment for assigned areas of plant
· Directs the development and/or improvements of manufacturing processes and equipment Evaluates expenditures for processes and/or equipment· Provides technical assistance and training for assigned plant operations
· Regular contact with others outside the work group
· Works closely with production and maintenance personnel and suppliers to ensure timely completion of projects
· Analyze tooling and equipment and select proper steps for solution
· Meet plant goals and standards in safety, quality, delivery and cost
· Responsible for the effective use of personnel, material and equipment in supporting SPQRC initiatives
· Must support plant in achieving Safety, People, Quality, Responsiveness and Cost goals
· Must be willing to work any assigned shift, work daily, weekend, and holiday overtime as required
· Supports/implements the QS9000/ISO14001/(GMS) Global Manufacturing System compliance processes

Required Skills/Experience:
· Knowledge in MS Word, Excel and PowerPoint – Intermediate level
· Knowledge with Lotus Notes or other email communication tool – Intermediate level
· Good interpersonal skills involving ability to work effectively cross-functionally and cross-culturally
· Good written and oral communication skills necessary for meetings and presentations
· Ability to work well with others, exhibiting teamwork skills
· Partners with senior management to analyze and solve issues
· Ability to multitask by handling diverse assignments concurrently
· Basic knowledge of tooling and manufacturing processes
· Position related experience – 6 years
· Relevant auto industry experience required – 1-3 years
· Areas of expertise include: Manufacturing, Assembly Process

• Leading product design for manufacturability and sustainability including: GD&T analyses DOEs Development of FMEA/PFMEA, “critical-to-quality” parameters Development of specifications for preventative and detection methods Process testing and validation Documentation of product requirements for equipment specification
• Process development for early concept and early prototype production through to start of production +90 Technology research and development in design and manufacturing Process invention, development, trials, and testing that shape the design of the product Process release through detailed manufacturing instructions, workstation and line layouts, product trials, and prototype production management
• Factory design, layout, and simulation for: Line balancing Capacity simulation and modeling Part and assembly presentation Specification of hand tools for manual assembly tasks Data systems Yield studies
• Product launch and process validation Draft qualification protocols and manage process qualification activities. Lead and provide process validation/qualification documentation Utilize statistical tools (such as GR&R, SPC and Cp/pCk) to ensure processes/fixtures are performing
• Coordination with other process, equipment, mechanical, electrical and support disciplines including project managers, manufacturing reps, and other stakeholders.
• Working knowledge of GD&T principles favorable
• NX, SolidWorks CAD or ProE experiences a plus
• Simul8, AnyLogic, Flexsim experience is a plus
• Proficiency in the development and deployment of PFMEAs
• Knowledge of Production Parts Approval Process (PPAP)
• Six Sigma Black belt is advantageous
• Knowledge of automated equipment systems and tools – robotic, vision, material handling, Conveyors, PLC, HMI, etc.

Basic Required
• Technical degree / Four Year Apprenticeship required or equivalent experience. One of the following:
3. 8 + years as maintenance technician / electrician technician
• Familiarity with high volume automotive manufacturing processes
• Knowledge of advanced mechanical / electrical concepts
• Knowledge of maintenance and construction standards and codes, and applicable laws and regulations
• High level of interpersonal skills to work effectively with others
• General knowledge of electrical and mechanical systems to include: basic electricity and electronics, controls and instrumentation, programmable logic control (PLC), robotics, mechanical drives and power transmission systems, fluid power and pneumatics
• Working knowledge of general maintenance principles, blueprint reading/schematics and welding
• Hands on mechanical and electrical capability, grasping complex systems easily, along with the ability to multitask in a highly flexible environment
• Strong oral and written communication skills for effective communication
• Outstanding problem solving and analytical skills to resolve unusual and difficult problems
• Strong interpersonal skills to work well with others; ability to train others

Basic Preferred
• Strong knowledge of Allen Bradley PLC 5000 and Siemens HMI
• Knowledge to read / edit PLC programs
• Practical knowledge of associated process equipment operations, sequencing, error-proofing and diagnostic capabilities
• Knowledge of and ability to effectively use computer software as it pertains to maintenance needs
• Fanuc robotics programming and maintenance
• Welding MIG, TIG, brazing, ARC a plus but not required

BENEFITS:

• 401(k)
• Dental Insurance
• Flexible Schedule
• Health Insurance
• Paid Time Off
• Vision Insurance