Senior Manager, Manufacturing Engineering

Senior Manager, Manufacturing Engineering

Purpose : The Senior Manager, Manufacturing Engineering oversees manufacturing operations, ensuring efficiency, quality, and compliance in a plant manufacturing headborne and optical protection systems. This role is pivotal in aligning engineering strategies with business goals, enhancing operational efficiency, and fostering innovation in manufacturing technologies.

Duties / Responsibilities :

• Strategic Leadership : Lead, mentor, and develop a multidisciplinary team of manufacturing and automation engineers across a multishift operation, setting goals, evaluating performance and developing engineering leaders and experts for the future.
• Process Optimization : Design, implement, and refine manufacturing processes to improve productivity, reduce waste, and lower costs.
• Quality Assurance : Ensure compliance with industry and US Government standards, safety regulations, and internal quality protocols.
• Cross-Functional Collaboration : Work closely with design engineering, product management, production, supply chain, and quality teams to support product development and launch.
• Technology Integration : Evaluate and introduce new manufacturing technologies, automation tools, and digital systems.
• Data-Driven Decision Making : Analyze production metrics and KPIs to identify trends and areas for improvement. Drive continuous improvement initiatives using Lean, Six Sigma, and Kaizen methodologies.
• Oversee end-to-end execution of automation and process engineering projects, including planning, budgeting, and resource allocation.
• Identify and execute cost reduction, yield improvement, and throughput enhancement opportunities.
• Collaborate with teams across design, production, quality, IT, and supply chain to support NPI and operational excellence.
• Evaluate and deploy advanced technologies including robotics, machine vision, AI-enabled tools, and Industry 4.0 platforms.
• Provide technical leadership for troubleshooting, root cause analysis, and corrective actions for manufacturing and automation issues.
• Manage documentation including BOMs, routings, PFMEAs, SOPs, and standard work instructions.
• Maintain compliance with safety regulations, quality standards, and internal policies.
• Prepare and present project updates, metrics, and proposals to senior leadership and stakeholders.
• Support layout planning, capacity analysis, and capital equipment investment.
• Research and purchase new manufacturing technology.
• Other duties as assigned.
• Schedule flexibility to support critical deadlines may be required.

Requirements :

Position Supervises : This position will lead, mentor, and develop the Manufacturing, Process and Automation Engineering teams.

Contact With Others : This position requires contact and interaction with a multitude of technical disciplines within Gentex Corporation, not only within the Carbondale facility, but with "sister" plants throughout the United States. This position will also require interaction with Gentex suppliers and occasionally with the customer.

Physical / Mental / Communication Requirements : Employee is occasionally required to stand; walk; sit; use hands to handle, or feel objects, tools, or controls; reach with hands and arms; climb stairs; balance; stoop, kneel, crouch, or crawl; talk or hear; and taste or smell. The employee may lift and / or move up to 50 lbs. Specific vision abilities required by the job may include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus. The individual must have a high level of comprehension, and a high level of general, verbal, written, and numerical intelligence.

Work Environment : Works majority of the day in a climate-controlled environment, with the exception of, or otherwise specified, performing work in the warehouse or manufacturing areas which are subject to changes in temperature and / or noise. Travel : Limited travel required.

Location : Gentex's Carbondale facility is located in Northeastern Pennsylvania in Lackawanna County. Carbondale, PA is about twenty miles north of Scranton, PA, 50 miles south of Binghamton, NY, and about 125 miles from New York City and Philadelphia. The area hosts numerous nearby state parks, nature preserves and local colleges and universities, including The University of Scranton and Marywood University. Northeast Pennsylvania is a beautiful area and offers an excellent cost of living. It is a great place to work, recreate, meet people, raise a family and live!

Gentex Corporation is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard for any applicable state or federal protected class. Gentex is an E-Verify Participant. Pre-employment drug / alcohol / background screening is required.