Lead manufacturing development initiatives focused on process modeling, documentation, and production planning. Drive pre-production engineering analysis, fixture design, and comprehensive process documentation to enable multi-part production and lights-out machining operations.
New Product Introduction
Develop manufacturing processes for new products aligned with established best practices
Create fixturing methodologies and programming approaches for new aerospace components
Support purchase order review process to ensure programming lead times meet production start dates
Validate that programming and production duration will meet quoted hours and delivery commitments
Ensure new product processes integrate seamlessly with existing manufacturing capabilities
CAD/CAM Development & Integration
Design detailed part, fixture models, and assembly drawings using CAD software
Develop CAM programming templates and standardized toolpath strategies
Generate 3D models for visualization and manufacturing communication
Create detailed part setup drawings and work-holding configuration documentation
Establish CAD standards and design guidelines for manufacturing consistency
Generate detailed manufacturing process sheets and routing documents to ensure customer requirements are met
Multi-Part and Lights-Out Production Planning
Develop family-of-parts grouping strategies and production batching methodologies
Develop tombstone strategies to enable lights out machining
Create comprehensive setup sheets and operator work instructions for unmanned operations with process monitoring protocols
Develop methods using multiple fixtures for small to midsize parts to enable lights-out machining
Production Support & Optimization
Provide technical support for production implementation of new processes
Troubleshoot manufacturing issues and recommend process improvements
Coordinate with programming and operations teams to refine manufacturing processes
Collaborate with programming team to develop standardized tool packages and best practices
Compliance & Documentation
Maintain compliance with ISO9001/AS9100 quality standards
Complete all required training and certification programs
Perform additional duties as assigned by management
Education and experience
Bachelor's degree in Manufacturing, Mechanical, or Industrial Engineering desired
Minimum 3+ years in process engineering or manufacturing development
Proven ability to create comprehensive technical documentation
Advanced proficiency in SolidWorks, and CAD/CAM software systems
Understanding of aerospace manufacturing standards and quality requirements
Knowledge of geometric dimensioning and tolerancing (GD&T)
Understanding of traceability and documentation requirements
Personal skills/attributes¨NBSP;
Exceptional attention to detail with focus on accuracy
Strong analytical and problem-solving abilities
Excellent project management skills
Effective communication skills for presenting technical concepts
Self-motivated with ability to work independently
Creative thinking for innovative manufacturing solutions
Systematic approach to documentation and change control
You should be proficient in:
Machines & technologies you'll use:
Process Engineer • Southampton, MA, US
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