Job Type
Full-time
Description
ICON Aircraft is a consumer sport plane manufacturer founded in response to the sport flying category created by the Federal Aviation Administration (FAA). Given these enabling regulations, ICON's mission is to reinvent personal flying by providing consumer-friendly, safe, technologically advanced aircraft that allow the freedom, fun, and adventure of flying to be accessible to those who have dreamed of it. ICON's long-term vision is the ultimate democratization of personal flight. This is the beginning of that process. ICON's first aircraft is the A5, an amphibious sport plane that fuses outstanding aeronautical engineering with world-class product design. It has won some of the world's most prestigious design awards and has inspired a global following. ICON Aircraft's facilities are in Northern California, 50 miles northeast of San Francisco. For more information, visit www.iconaircraft.com.
Mission of Role : Apply hands-on layup expertise and composite repair experience to support and enhance the overall ICON assembly process.
Location : Vacaville, CA
Reports to : Manager, Service and Maintenance
Primary Skills :
- Perform structural and cosmetic repairs on composite components using proper materials, layup techniques, and curing processes.
- Interpret engineering drawings, repair manuals, and technical instructions to complete assigned work accurately and efficiently.
- Conduct inspections to assess damage, determine appropriate repair methods in coordination with Engineering, and provide feedback or request additional information as needed.
- Maintain, troubleshoot, and modify composite tooling and related equipment as needed.
- Execute composite layups using prepreg or dry fabric; perform part preparation, demolding, and vacuum bagging in accordance with drawings and specifications.
- Support continuous improvement initiatives and implement lean practices across all layup and bonding processes.
- Carry out composite surface prep including scarfing, sanding, deburring, and grinding; clean parts and tools using appropriate solvents (e.g., acetone) as outlined in work instructions.
- Collaborate with production, R&D, and service teams to support cross-functional projects as needed.
- Document repair work according to regulatory and company standards, including updating digital or paper logbooks.
Success Indicators :
Follow instruction and drawings to produce quality assembliesComposite Bonding team keeps pace with overall assembly, sales and service timelinesOn schedule to deliver service and sales plansRequirements
Preferred Experience & Education :
3-5 years of experience working with composites / hands-on composite bondingStrong understanding of composite materials, bonding techniques, and repair proceduresFamiliarity with vacuum bagging, prepreg, wet layup, and curing methodsAbility to read and interpret technical drawings and documentationDirect experience within the automotive, light aircraft or recreation (i.e. power boats) industries
Mechanical aptitude, competent in the use of hand toolsDemonstrated ability to work well with various departments, including engineering, production, quality and supply chainExperience with the use of tools and fixtures for assembly of productsAbility to work independently while under limited supervisionFamiliarization with assembly of materials, including metals and carbon fiber compositesAttention to detail and commitment to producing high-quality workIdeal Experience :
A&P or Light Sport Repairman certificateNew product introduction experienceComposite manufacturing with carbon fiber pre-impregnated materialsHands-on manufacturing experience such as machining, welding and composite lay-upOther Traits :
Goal driven, results focused with a strong bias for action and meeting deadlinesStrong attention to detailSelf-motivated, positive thinkerTeam oriented with a priority on organizational goals, motivated by accomplishments rather than powerWorks in an organized mannerAbility to grasp issues in a dynamic environment to quickly achieve desired outcomesHighly intelligent, confident, decisive, competitive, energetic, and passionatePhysical Requirements :
Must be able to work standing for extended periods of time (6+ hours), work from ladders and stands, lift40 pounds from floor to chest height, work while positioned on floor / floor creepersMust be able to operate / hold tools for extended periods of time (2+ hours