Job Description
Job Description
Description :
Segula Technologies is hiring a Lead Station Design Engineer to develop and optimize workstation layouts for a major automotive assembly program. This role focuses on leading a team in design, tooling integration, and production efficiency—ensuring all assembly stations meet safety, quality, and launch readiness standards in collaboration with Industrial Engineering and Manufacturing teams.
Key Responsibilities
- Lead, train and mentor a team to develop and maintain 2D and 3D workstation layouts using AutoCAD or Microstation in alignment with production flow and plant constraints.
- Develop standards for fixtures, jigs, tooling, and assembly aids that support quality, ergonomics, and manufacturability.
- Ensure the team coordinates data required for ergonomic assessments and reach studies using tools such as ErgoMan or Process Simulate Human to verify operator comfort and safety.
- Drive the team in meeting the launch deliverables and overall station readiness in support of the launch
- Collaborate with Launch Industrial Engineers to balance line workloads and confirm station cycle times meet takt targets.
- Ensure tooling and equipment integration within each station aligns with overall line layout and material flow strategies.
- Participate in pilot builds and process validation to verify layout accuracy and resolve design-related issues.
- Apply lean manufacturing principles to reduce waste and improve efficiency.
- Support updates to PFMEA documentation, work instructions, and tooling layouts as changes are implemented.
- Lead or contribute to continuous improvement initiatives focused on ergonomics, productivity, and space utilization.
- Validate that the team maintains accurate station documentation, drawing revisions, and design change logs.
Requirements : Qualifications
Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering (or equivalent experience) or Manufacturing Technology5 years of experience in automotive, heavy equipment or high-volume manufacturing environments.Proficiency with AutoCAD.Working knowledge of ergonomics, station design, lean manufacturing, and tooling integration.Familiarity with Lean Manufacturing and standardized work practices.Strong collaboration and communication skills with cross-functional engineering teams.Ability to manage multiple design projects in a dynamic launch environment.Experience supporting vehicle assembly line design or new model launch.Experience with PFMEA, DFMEA, and GD&T.Understanding of automation, robotics, or material handling systems used in modern assembly operations.Familiarity with time study and line balancing methods (MTM, MOST, or MODAPTS).