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Controls Engineer – Automated Storage & Retrieval Systems (ASRS)

Controls Engineer – Automated Storage & Retrieval Systems (ASRS)

Intellectt INCLibertyville, IL, United States
15 days ago
Job type
  • Full-time
  • Quick Apply
Job description

Job Description

Hiring a Controls Engineer to support and optimize automated warehouse systems, including shuttle-based ASRS, conveyors, and material handling equipment. The role focuses on system reliability, troubleshooting, PLC programming, and continuous improvement in high-volume automated environments.

Key Responsibilities

  • Support and troubleshoot ASRS shuttle systems, conveyors, and automation equipment.
  • Maintain, modify, and optimize PLC logic (Siemens / Allen-Bradley).
  • Ensure smooth integration between ASRS, WCS, and WMS systems.
  • Perform root cause analysis and implement long-term corrective actions.
  • Support commissioning, testing, upgrades, and system modifications.
  • Maintain documentation, schematics, and control logic.
  • Ensure adherence to safety and operational standards.
  • Work with internal teams and vendors to resolve technical issues.

Required Skills

  • Strong experience with ASRS shuttle systems, conveyors, and pallet / tote automation.
  • PLC programming (Siemens, Allen-Bradley, or similar).
  • Understanding of industrial networks (Profinet, EtherNet / IP, OPC).
  • Experience with WCS / WMS integrations.
  • Troubleshooting in fast-paced automated environments.
  • Knowledge of safety systems (interlocks, E-stops, functional safety).
  • Bachelor's degree in Electrical / Controls / Mechatronics or equivalent experience.

    • Preferred

  • Experience in large automated distribution or manufacturing facilities.
  • Exposure to shuttle-based ASRS technologies.
  • Familiarity with system performance analytics.
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