Senior Performance and Controls Simulation Engineer

Career Area : Engineering

Job Description :

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do - but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here - we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

An exciting career opportunity is open with Caterpillar Resource Industries Operations and Products (RIOP) Division in Rigid Frame Trucks Controls and Simulation team that supports product development of Iconic Caterpillar Hauling Products - Large Mining Trucks (LMT), and Off Highway / Quarry Construction Trucks (OHT / QCT).

As a Senior Engineer , you will be responsible for developing Machine Simulation models and Digital Twins that will be used to estimate truck performance, cost per ton, machine dynamics, support control systems development, predict structural loads for various systems and perform virtual regulatory and ISO tests.

You will be a full machine expert with understanding of functional interactions between various sub-systems and will guide the development and optimization of the same, and ensure that machine safety, performance, reliability, and durability targets are met. You will interface with the product-specific performance engineer, controls engineer, each of the powertrain and hydraulic system leads, and all L4 system teams, such as large structures, light structures, engine installation, etc., to understand and support the needs. Hands-on machine tuning at the proving grounds and customer sites is critical to our success. Will also work closely with data analytics teams to collect and analyze data required for machine performance, controls development, and validation.

This position plays a key role in resolving critical CPI (Continuous Product Improvement) issues, developing simulation and validation procedures, and improving simulation and analysis capabilities that enable Single Phase NPI (New Product Introduction) deployment. Programs that you will support range from key component development (such as engine or transmissions) to strategic Zero Emissions Machine development.

What you will do :

Responsible for machine performance and controls modelling and simulations for one or more machine platforms and programs.

Support the development of detailed technical requirements for NPI programs based on customer needs and requirements.

Develop full machine simulation models to predict performance, loads and durability of various systems and components.

Ensure that the technical requirements are satisfied by coordinating and executing machine system and subsystem analysis and test programs that yield pass / fail results.

Coordinate full machine VPD and Validation activities

Participate in FMEA and Validation workshops

Supporting New Technology Introduction (NTI) programs that impact short- and long-term strategies.

Coordinating resolution of performance and controls development and production issues.

What Skills you will have :

Technical Excellence :

Full Machine / Vehicle performance and controls simulation experience.

Experience with multibody simulation tools.

Strong vehicle dynamics understanding / experience.

Machine / Vehicle level performance, controls, integration or validation experience.

Strong system engineering knowledge (Engine, Powertrain, Hydraulics, etc.).

Process Management : Knowledge of business process improvement tools and techniques; ability to understand, monitor, update, control, or enhance existing business or work processes. Prior experience leading cross-functional teams in matrix organization

Accuracy and Attention to Detail : Understanding the necessity and value of accuracy; ability to complete tasks with high levels of precision.

Analytical Thinking : Strong analytical skills with demonstrated problem-solving ability.

Effective Communications : Ability to communicate technical information effectively with team members and others in a workgroup, as well as employees in other business units, customers, and suppliers. Demonstrated record of being a self-starter with strong technical leadership and presentation skills.

Problem-Solving : Knowledge of approaches, tools, and techniques for recognizing, anticipating, and resolving organizational, operational, or process problems; ability to apply knowledge of problem-solving appropriately to diverse situations.

Project Management : Knowledge of effective project management strategies and tactics; ability to plan, organize, monitor, and control projects, ensuring efficient utilization of technical and administrative resources to achieve project objectives.

Computer-Aided Design & Engineering : Knowledge of tools and techniques of specialized simulation / analysis programs; ability to produce, analyze, simulate, and test product design drafts.

Education Requirement : Bachelor's degree in engineering or equivalent education.

Top Candidates will also have :

Prior machine or system level performance, controls and simulation experience.

Knowledge of FEA, multibody dynamic analysis and machine dynamics.

Knowledge of Caterpillar Dynasty simulation tool.

Experience with controls systems development and use of Matlab, Simulink, etc.

Prior data acquisition, testing and big data analytics skills.

Hands-on machine tuning and operation experience.

Additional Information :

The primary work location for this role is Tucson, AZ , with a requirement to work on-site full-time at a Caterpillar facility.

This position may require 5 - 10 % travel.

Domestic relocation assistance is available.

Visa sponsorship, international assignments, or payroll transfers are not available for this role.

Summary Pay Range :

$110,520.00 - $165,840.00

Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar.

Benefits :

Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.

Medical, dental, and vision benefits

Paid time off plan (Vacation, Holidays, Volunteer, etc.)

401(k) savings plans

Health Savings Account (HSA)

Flexible Spending Accounts (FSAs)

Health Lifestyle Programs

Employee Assistance Program

Voluntary Benefits and Employee Discounts

Career Development

Incentive bonus

Disability benefits

Life Insurance

Parental leave

Adoption benefits

Tuition Reimbursement

• These benefits also apply to part-time employees

This position requires working onsite five days a week.

Relocation is available for this position.

Visa Sponsorship is not available for this position. This employer is not currently hiring foreign national applicants that require or will require sponsorship tied to a specific employer, such as, H, L, TN, F, J, E, O. As a global company, Caterpillar offers many job opportunities outside of the U.S which can be found through our employment website at www.caterpillar.com / careers.

Posting Dates :

October 23, 2025 - November 10, 2025

Any offer of employment is conditioned upon the successful completion of a drug screen.

Caterpillar is an Equal Opportunity Employer, Including Veterans and Individuals with Disabilities. Qualified applicants of any age are encouraged to apply.

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