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Structural Test Technician (R3712)
Structural Test Technician (R3712)Shield AI • Dallas, TX, US
Structural Test Technician (R3712)

Structural Test Technician (R3712)

Shield AI • Dallas, TX, US
3 days ago
Job type
  • Full-time
Job description

Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines.

We are seeking a highly skilled Structural & Composites Test Technician to support the fabrication, instrumentation, and testing of new products. This role is ideal for a hands-on builder who thrives in dynamic environments, has deep experience working with composite materials, understands precision instrumentation techniques, and has a background in machine shop operations and product prototyping.

You will be a key contributor in helping bring cutting-edge designs to life, playing a vital role in everything from early-stage prototype development to detailed testing and validation of final assemblies.

Responsibilities :

  • Construct and assemble large-scale structures and test articles in alignment with engineering drawings and CAD models.
  • Support the design, prototyping, and fabrication of new products, R&D initiatives, and flight-ready hardware.
  • Maintain accurate records of test equipment configurations and device designations across all projects.
  • Work with aerospace-grade materials and perform structural repairs using industry-standard techniques and tools.
  • Fabricate fixtures, machine brackets, and execute rapid modifications on prototype hardware as needed.
  • Install strain gauges, thermocouples and various sensors according to precise instrumentation schematics.
  • Route cabling, integrate data acquisition systems, and verify sensor calibration and operational status.
  • Conduct mechanical testing by applying static and dynamic loads per detailed engineering procedures.
  • Document test outcomes clearly and report anomalies or irregularities in a timely manner.
  • Ensure a clean, organized, and safe workspace across shop, lab, and composite work areas.
  • Contribute to ongoing improvements in instrumentation standards, testing procedures, and fabrication workflows.
  • Source and manage inventory for parts and equipment needed for component repair or replacement.
  • Operate rigging systems, forklifts, and gantry cranes to position and transport test equipment and structural components.

Required Qualifications :

  • 4-6 years of experience in structural fabrication, composite layup and repair, or aerospace-grade instrumentation.
  • Proficient in composite material handling and repair techniques (cutting, bonding, vacuum bagging, etc.).
  • Strong background in strain gauge installation and sensor wiring.
  • Hands-on experience in machine shop operations, including manual and / or CNC tools.
  • Ability to read engineering drawings, schematics, and detailed work instructions.
  • Comfortable working in shop and lab environments with exposure to noise, dust, and chemicals.
  • Ability to lift and move parts and equipment (up to 50 lbs.) and perform physical work for extended periods.
  • Preferred Qualifications :

  • Familiarity with mechanical testing systems (e.g., hydraulic actuators, load frames, DAQ systems).
  • Experience in aerospace, automotive, defense, or high-performance prototyping environments.
  • Knowledge of adhesives, fasteners, and bonding processes for composite-to-metal interfaces.
  • Able to work independently and adapt quickly to changing technical needs.
  • Salary : $34 - $51 an hour

    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

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    Test Technician • Dallas, TX, US

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