Overview
Saildrone is a defense company delivering maritime intelligence, surveillance, and reconnaissance products to military, homeland security, and commercial customers. Saildrone unmanned surface vehicles (USVs) are endurance platforms equipped with advanced sensors and proprietary AI to provide persistent insights above and below the sea surface, supporting border security, law enforcement, undersea infrastructure protection, hydrography, and naval power applications. Saildrone has sailed over 2,000,000 nautical miles and spent 50,000 days at sea, earning trust from governments worldwide and setting a standard for cost-efficient maritime intelligence in harsh environments.
We are based in Alameda, CA, with offices in Washington DC and St. Petersburg, FL, and operate missions worldwide. This is an exciting opportunity with a fast-growing team at the cutting edge of big data services, autonomy, and AI. You will join a high-performing, multidisciplinary team delivering data, intelligence, and firepower for strategic superiority.
The Role
Lead Test Engineer responsible for designing and implementing in-process manufacturing test processes and systems that support new production, ensuring modules and assemblies meet design specifications and requirements. You will own the testing regime across the manufacturing process, from cable harnesses to fully integrated systems, and collaborate with software engineering, hardware engineering, production, quality assurance, and technical operations teams. You will apply technical expertise to ensure operational excellence across the product line.
Responsibilities
- Lead and expand the team supporting manufacturing test capability as the company grows.
- Design and build production test solutions, define test regimes, and integrate testing into the manufacturing process.
- Ensure in-process test processes are fully integrated and able to support production build rates and capacity.
- Support Quality KPIs regarding first-pass yield targets for finished modules and assemblies.
- Integrate lessons learned from field technical teams based on discoveries and root-cause analyses for performance issues.
- Participate in Engineering Change Order (ECO) reviews to provide input on new product introductions and changes.
- Analyze metrics, troubleshoot hardware and firmware, and improve system reliability.
- Write and manage test scripts, design fixtures, and document best practices.
- Provide guidance to production technicians and engineering colleagues on test setup operations.
Required Skills and Experience
Bachelor's degree in a related field or equivalent experience, with 7+ years in hardware testing, including 2+ years testing complex technology in R&D or production.Expertise in developing manufacturing tests for devices like power distribution modules, motor controllers, and network switches, with proficiency in PCB-level testing and debugging of complex systems interfacing with vehicle sub-systems.Strong programming skills in Python and shell scripting; familiarity with C++ or C#; comfortable using command-line tools on Linux for diagnosing issues and improving test-related tasks.Experience in fast-paced environments, collaborating cross-functionally to solve integration problems and lead or follow within diverse teams.Familiarity with automotive protocols (e.g., CAN), hardware interfaces, industrial harness connections, and hardware test frameworks like OpenHTF.Ability to interpret electrical diagrams / schematics and mechanical systems for diagnostics and repairs.Ability to write clear measurable test plans and effectively document processes; strong communication skills; commitment to safety with sound judgment for operations in diverse environments.Desired Skills and Experience
Experience in supporting the hiring process including interviews and job description creation.Hands-on experience with AIS, VHF, and SBD communication systems, including setup and troubleshooting.Background in a production-facing role, ensuring smooth manufacturing processes, quality control, and efficient workflows to meet operational goals.Experience with battery assembly, testing procedures, and performance validation, including diagnosing failures and optimizing reliability.Proficiency in testing diesel power units, including load testing, diagnostics, and performance tuning for integration into mechanical and electrical systems.Strong ability to anticipate potential failures, implement real-time monitoring strategies, and develop preventive measures to enhance system reliability and uptime.Physical Requirements
Must be able to operate test equipment, machinery and AV equipment; use power tools; lift heavy loads up to 50 lbs.Location
This position is in Alameda, CA. Our waterfront office offers views of San Francisco Bay in sunny Alameda.
Benefits
Paid time off, including vacation, bereavement, jury duty, sick time, and parental leave.Medical, dental, and vision plans with HSA employer matching.Company-sponsored life insurance.Stock options.Annual stipend for continued learning and development.Quarterly company events at our Alameda HQ.Public transportation assistance via Alameda-BayPass Card.Snacks across multiple office locations.Dog-friendly work environment.A reasonable estimate of the current range is $132,500-$211,900 annually.
Legal and Other Information
We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.
Any unsolicited resumes or candidate profiles submitted through our website are considered the property of Saildrone and are not subject to payment of agency fees.
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