Senior Controls Engineer

Job Description

Position Title : Senior Controls Engineer

Location : Canton, MI

Function : Engineering

Travel : Up to 35% to job sites

Role Overview

The Senior Controls Engineer will work directly with electrical control systems and hardware integration. The role requires strong experience with PLC programming platforms including Allen-Bradley, Siemens, and Automation Direct. This position involves developing automation requirements, designing efficient production control systems, and implementing software and hardware solutions.

Key Responsibilities

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Ensure safe work practices and compliance with OSHA and site safety standards.

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Travel up to 35% for project implementation; extended stays may be required.

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Work weekends or overtime when necessary to meet deadlines.

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Design and implement automated systems, including PLC logic and control interfaces.

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Create and update electrical diagrams, panel drawings, schematics, and HMI pages using AutoCAD.

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Lead design reviews and develop project documentation and bills of materials.

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Perform troubleshooting of control systems, including PLC logic, I / O, and communication issues.

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Analyze plant operations and recommend process improvements.

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Support equipment upgrades, repairs, and startup activities at customer sites.

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Maintain control parts inventory and documentation of design and repair activities.

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Perform other engineering duties as assigned.

Skills & Qualifications

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Strong interpersonal, verbal, and written communication skills.

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Comprehensive understanding of electrical systems, codes, and industrial controls.

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Minimum 5 years of PLC programming experience :

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Allen-Bradley ControlLogix or CompactLogix preferred.

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Siemens, Automation Direct, and HMI experience a plus.

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Proficiency with AutoCAD for panel layouts and electrical schematics.

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Working knowledge of sensors, valves, drives, servos, and industrial automation components.

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Ability to read and interpret schematic drawings, machine prints, and ladder logic.

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Experience collaborating with multidisciplinary teams.

Education & Experience

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Bachelor's degree in Electrical Engineering, Computer Programming, or a related field (preferred).

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3-5 years of experience with high-speed or automated machinery.

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Proven skills in PLC programming, commissioning, and field support.

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Familiarity with AC Drives, VFDs, HMIs, Servo, PID, and Motion Control systems strongly preferred.