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Mechanical Engineer - Harnessing
Mechanical Engineer - HarnessingTrexon • Longmont, CO, US
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Mechanical Engineer - Harnessing

Mechanical Engineer - Harnessing

Trexon • Longmont, CO, US
17 hours ago
Job type
  • Permanent
Job description

CO - Longmont | Integrated Cable Systems

JOB TITLE : Mechanica l / Manufacturing Engineer

Pay Range : $26.00 - $35.00

About Us

ICS is a manufacturer of custom cables, harnesses, electro-mechanical assemblies, and industrial panels. We are a turn-key supplier that enables sophisticated designs.

Job Summary :

We are seeking a Mechanical Engineer to join our team at Integrated Cable Systems (ICS) , specializing in the design, development, and manufacturing of cable assemblies and wire harnesses for aerospace, defense, and space applications . The ideal candidate will have a strong technical background in electrical and mechanical harness design, be proficient in industry standards, and work closely with cross-functional teams to ensure high-quality and reliable product delivery.

Key Responsibilities :

Harness Design & Development :

  • Design and develop wire harnesses and cable assemblies for aerospace and defense applications.
  • Create detailed schematics, wiring diagrams, and assembly drawings using tools such as AutoCAD Electrical or SolidWorks Electrical
  • Perform wire routing and define harness configurations for optimal performance and manufacturability.
  • Work closely with customers, engineers, and manufacturing teams to ensure design intent is met.
  • Ensure designs comply with IPC / WHMA-A-620, AS9100, MIL-STD, and aerospace industry regulations

Technical Analysis & Problem-Solving :

  • Evaluate electrical, mechanical, and environmental constraints to develop robust harness solutions.
  • Conduct voltage drop, signal integrity, EMI / EMC, and thermal analysis to validate designs.
  • Troubleshoot and resolve design-related issues in prototyping, testing, and production phases
  • Manufacturing Support :

  • Confer with production personnel to resolve production problems as well as explain assembly instructions / techniques to co-workers, optimize manufacturability, and assembly processes
  • Provide design-for-manufacturing (DFM) input to reduce costs and improve efficiency.
  • Support first article inspections (FAI) and validation testing to ensure design compliance.
  • Documentation & Compliance :

  • Generate and maintain BOMs (Bill of Materials), work instructions, and technical documentation
  • Ensure all harness designs meet customer requirements, AS9100, and industry standards
  • Assist in the qualification and testing of new materials and components.
  • Cross-Functional Collaboration :

  • Work closely with procurement and suppliers to source high-quality connectors, wires, and components.
  • Support sales and business development teams with technical proposals and customer discussions.
  • Participate in design reviews and risk assessments to enhance product reliability.
  • Required Qualifications :

  • Bachelor's degree in manufacturing, Mechanical, Electrical Engineering, or related field
  • 3+ years of experience in wire harness and cable assembly design for aerospace, defense, or space applications
  • Proficiency in AutoCAD Electrical or SolidWorks Electrical for schematic and harness design.
  • Strong understanding of electrical wiring, interconnect systems, and aerospace harnessing standards
  • Familiarity with IPC / WHMA-A-620, AS9100, MIL-STD, and NASA standards
  • Experience with harness testing, validation, and troubleshooting
  • Ability to interpret engineering drawings, schematics, and wiring diagrams
  • Strong problem-solving skills and ability to work in a fast-paced manufacturing environment.
  • Preferred Qualifications :

  • Experience with MES ERP / MRP systems (Epicor preferred).
  • Knowledge of RF cables, fiber optics, and high-speed data transmission
  • Hands-on experience in harness assembly, crimping, and soldering is a plus.
  • Six Sigma or Lean Manufacturing experience.
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