Job Description
W2 only – No C2C or third-party candidates
Sr. Controls Engineer
100% on site in North Haven, CT
12-Month Contract (with potential extensions, up to 24 months)
We are seeking a Sr. Electrical Engineer (Controls Engineering) to join our project team in North Haven, CT . This role is focused on the implementation of automated and manual manufacturing lines , with an emphasis on NFPA electrical standards and automation equipment integration .
The ideal candidate has hands-on experience with automated assembly equipment and programming (PLC, HMI, vision systems, robotics, motion control) and a proven track record of improving equipment performance in a regulated environment.
Top Skills Needed
- Electrical schematics, operating instructions, specifications, parameter settings, software backups, and technical documentation.
- Electrical and controls design with experience using NFPA standards .
- Programming and support for automated assembly equipment :
- PLC & Safety PLC platforms (GuardLogix, CompactLogix, ControlLogix)
- HMI (FactoryTalk ME / SE)
- Vision inspection systems (Cognex, Keyence preferred)
- Robotics (Staubli, Yamaha, FANUC, Epson)
- Servo / stepper motion control and controllers
- Process improvements to increase Overall Equipment Effectiveness (OEE) .
- Equipment specifications, supplier selection, and qualification.
Key Responsibilities
Implement best practices and standard procedures for electrical and controls engineering.Partner with cross-functional teams to ensure compliance with EHS standards and product quality requirements.Provide documentation for equipment support (schematics, specifications, instructions, software backups).Write and execute FAT, SAT, and IQ protocols .Lead cost savings, equipment retrofit, process improvement, and new equipment procurement projects.Troubleshoot machine stoppages and lead root cause analysis .Participate in DFMEA, PFMEA, Machine Risk Assessments, CTQ processes .Create and manage equipment specifications for vendors.Support validation activities across multiple projects.Travel up to 10% domestically for supplier and site visits.Required Qualifications
BS in Electrical, Controls, or Electromechanical Engineering (preferred).3–5 years of Controls Engineering experience .Strong background in automated assembly equipment and electrical design.Proficiency in PLC / HMI / vision systems / robotics / motion control programming.Strong communication and presentation skills.Solid computer skills ( Excel, Word, PowerPoint, Project, AutoCAD ).Strong troubleshooting and diagnostic skills.Experience with machine risk assessments and electrical safety circuitry.Proven project management skills .Preferred Skills
Familiarity with data acquisition, IoT trends in manufacturing, and networking architecture .Mechanical aptitude and cross-disciplinary skills.