Manufacturing Systems and Controls Engineer

Manufacturing Systems and Controls Engineer

Join to apply for the Manufacturing Systems and Controls Engineer role at American Battery Solutions Inc.

Base Pay Range

$120,000.00 / yr - $140,000.00 / yr

Job Summary

The Manufacturing Systems and Controls Engineer supports manufacturing development activities in the initial development and production of new products to provide input, data, and learnings to these stakeholders. This position will manage all control aspects of machinery and equipment to meet customer requirements – design, procure, build, and maintain prototype controls and equipment.

Responsibilities

• Lead efforts regarding the application of machine code throughout the plant.
• Lead troubleshooting of controls issues on machinery and equipment.
• Track and maintain all Programmable Logic Controller (PLC) codes.
• Lead efforts to upgrade and improve PLC controls and operations.
• Assist with Design for Assembly (DFA) / Design for Manufacturing (DFM) reviews and help design / assemble tooling for upcoming product builds.
• Support bar code systems throughout the plant including
• Define barcode content and usage to support Data Collection.
• Deploy barcode readers and printers to support the Manufacturing process.
• Deploy MES functionality as needed including
• Error Proofing the manufacturing systems to eliminate scrap.
• Data definition.
• Data collection for Traceability capturing the complete genealogy of each part.
• SQL Database creation, management, and population.
• Modification of PLC code to support data collection for traceability.
• Creation of work instruction screens to direct the operator in their duties.
• Integrate prototype assembly processes into the traceability Manufacturing Execution System (MES).
• Ensure Inspection, Testing, and Maintenance (ITM) requirements are met.
• Support process and machinery capability studies and equipment installations.
• Support validation of all new and modified processes.
• Assure compliance with ergonomic guidelines.
• Participate when required in Process Failure Modes and Effect Analysis (PFMEA) and work instruction reviews.
• Ensure that equipment meets all applicable industry standards.
• Identify and implement continuous improvement projects (e.g., cost reduction, efficiency improvement).
• Lead controls specification development for machinery and equipment.
• Assist with production startup and debugging at Springboro, Ohio as needed.
• Support weekend work as required.
• Adhere to federal and state regulations.
• Adhere to all company policies, processes, and procedures.
• Perform other duties as requested, directed, or assigned.
• Predictable and reliable attendance.

Position Qualifications

Key Competencies

Physical Requirements / Working Conditions

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.

Why Join Us

American Battery Solutions (ABS) provides comprehensive 100% employer paid benefit plans to employees and their family, competitive salary and retirement program. ABS employs a diverse and inclusive workforce.

Benefits Overview

About Us

American Battery Solutions Inc. ("ABS") is a manufacturer of advanced batteries for commercial, fleet, and industrial on- and off-road vehicles. Located in the heart of the U.S. automotive region with facilities in Michigan and Ohio. In 2023, ABS was acquired by Komatsu, a world leader in construction, mining, forestry, and industrial heavy equipment in support of Komatsu's 2050 carbon neutrality goal. ABS continues to operate as an independent entity serving Komatsu applications while continuing to expand and grow our core commercial, fleet and industrial business. As we have grown, ABS has assembled a world-class team of dedicated and experienced engineers. This team is equipped with a deep understanding of high-voltage, automotive-grade battery systems from concept development and prototyping, to testing and validation, to high-volume production. We pride ourselves on developing a diverse team of next generation battery experts.

Location – Lake Orion

American Battery Solutions Headquarters and Innovation Center is located in the heart of South-East Michigan in Orion Township. Orion Township is a Pure Michigan Trail Town that has a long-standing dedication to enhancing trails and pathways in its community, which is home to the Polly Ann Trail, Paint Creek Trail, and Iron Belle Trail. The township has more than 50 miles of trails. Southeast Michigan also boasts some of the best eating around! Whether your interest is in furthering your education, enjoying one of the many regional sporting events, or enjoying the vast outdoors that Michigan has to offer, you'll be at the center of it here!

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