Sr. Associate, Automation & Control Engineering

Job Description

At Alcon, we are driven by the meaningful work we do to help people see brilliantly. We innovate boldly, champion progress, and act with speed as the global leader in eye care. Here, you’ll be recognized for your commitment and contributions and see your career like never before. Together, we go above and beyond to make an impact in the lives of our patients and customers.

We foster an inclusive culture and are looking for diverse, talented people to join Alcon. As a Sr. Associate, Automation and Control Engineering , supporting our Engineering Manufacturing Systems team, you will be trusted to design, implement, install, analyze and / or optimize manufacturing processes, procedures, equipment, and programming. The ideal candidate will also have expertise in PLC and automation controls, ensuring seamless integration and functionality of mechatronic systems to best support our 24 / 7 operation at Johns Creek, GA . In this role a typical day will include :

• Lead the development and design of manufacturing process improvements, procedures, and equipment installation by creating detailed project plans, coordinating cross-functional teams, managing resources, and overseeing budgets. Includes inspection and test requirements into the production plan. Inspect machinery, equipment, and tools to verify efficiency and initiate corrective actions for any deficiencies.
• Adapt machine or equipment designs to meet specific safety, quality and performance demands while optimizing factory and production conditions.
• Provide guidance on product design concepts and specification requirements to best utilize equipment and manufacturing techniques.
• Prepare and maintain statistical data and reports to ensure compliance with regulations. Identify process improvements to reduce waste using Lean tools and Six Sigma methodologies.
• Design, implement, install, and commission controls and automation systems (PLC, SCADA) for machines and processes.
• Specify and analyze user requirements, commission and test interfaces, components, and functions of control system solutions.
• Troubleshoot and correct issues related to complex PLC and SCADA projects. Provide expert-level support and work with various internal customers on key systems / deliverables. Be available for periodic after-hours support of the 24 / 7 manufacturing process.
• Identify options and evaluate the most appropriate solutions to adapt, simplify or improve existing PLC programs.
• Communicate and coordinate with internal / external vendors during the implementation, commissioning, FAT, and SAT of control systems.
• Generate required technical documentation, including standard operating procedures (SOPs), training manuals, and validation protocols in accordance with GMP guidelines.
• Measure, analyze, and identify improvement opportunities in equipment and processes using methods such as Lean, Six Sigma, and Root Cause Analysis.
• Implement corrective actions to improve product quality and reduce waste. Compose engineering studies, create change proposals, execute protocols, and drive continuous improvement initiatives.
• Participate in capital projects, managing associated internal / external resources and validations. Co-design and implement improvements to equipment and processes in support of contact lens production.
• Collaborate with Procurement, Production Management, Engineers, Electro-Mechanics, and Quality teams on capital projects, managing associated resources, financial decisions, and validations (e.g., FAT, SAT, IQ, OQ, PQ). Coordinate with suppliers, supplier quality engineering, and quality control on raw materials and spare parts issues.
• Utilize risk management tools (e.g., FRA, FMEA, PHA) to make quick decisions and resolve major technical problems while minimizing downtime on equipment and processes.
• Compose specifications for equipment or changes to equipment (e.g., URS, FS, SDS).
• Act as a subject matter expert in equipment or processes identified to be supported by this opening (e.g., Light Stream Lens Manufacturing). Provide expert-level support and advice to the organization on key processes and offer global support when requested.

Preferred Qualification :

WHAT YOU'LL BRING TO ALCON :

HOW YOU CAN THRIVE AT ALCON :