What to Expect Tesla is seeking a highly motivatedSr. Staff Manufacturing Engineerto build and lead a team of engineers focused on high-volume production launches. This role will drive the development of scalable manufacturing systems while collaborating with cross-functional teams to optimize product designs for manufacturability, accelerate assembly processes, and implement automation solutions. In this fast-paced, demanding environment, you'll play a pivotal role in scaling Tesla's AI robotics initiatives while advancing our mission to achieve sustainable abundance through innovative manufacturing practices.
What You'll Do
- Lead Manufacturing Engineering Team : Build, mentor, and scale high-performing teams to design and deploy high-volume production systems, ensuring alignment with Tesla's speed and quality objectives
- Collaborate with Equipment Suppliers : Partner with internal and external suppliers to engineer, install, and validate production equipment, accelerating line ramp-up to meet volume targets
- Validate Requirements and Constraints : Use first principles analysis to rigorously assess product and process requirements, eliminating ambiguity and ensuring all elements are purpose-driven and essential
- Optimize Production Processes : Identify and remove non-value-added steps in workflows, prioritizing functional simplicity before pursuing automation or advanced optimization
- Improve Cycle Time : Analyze production bottlenecks and implement solutions to increase process speed, throughput, and overall line efficiency
- Deploy Automation Solutions : Strategically integrate automation as a final step after process simplification, ensuring systems are robust, high-speed, and scalable
- Ensure Seamless Operational Transitions : Coordinate with operations teams during ramp-up phases, delivering detailed documentation and training to sustain engineering teams for long-term success
What You'll Bring
First Principles Thinking : A rigorous mindset focused on breaking down complex problems to their fundamental truths, enabling innovative solutions to manufacturing challengesProficiency in CAD tools (Catia and AutoCAD preferred) for designing and optimizing production systemsDeep knowledge of mechanical assembly techniques (pressing, fastening, harnessing, etc.) and electrical integration, including quality control matrices, testing protocols, and troubleshooting methodologiesFamiliarity with torque tools, automation equipment, control systems, and communication protocols (e.g., PLC, HMI, SCADA)Production Transition Experience : Demonstrated success in scaling products from prototype to high-volume production, ensuring seamless handover to sustaining teamsResilience & Adaptability : Ability to thrive in high-pressure environments while managing competing priorities and tight deadlinesCommunication & Organization : Exceptional verbal and written communication skills, paired with meticulous attention to detail and a highly organized approach to documentation and process handoverBachelor's Degree in Mechanical or Electrical engineering, or equivalent experienceCompensation and Benefits Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire :
Aetna PPO and HSA plans >2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefitsDental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contributionCompany Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSAHealthcare and Dependent Care Flexible Spending Accounts (FSA)401(k) with employer match, Employee Stock Purchase Plans, and other financial benefitsCompany paid Basic Life, AD&D, short-term and long-term disability insuranceEmployee Assistance ProgramSick and Vacation time (Flex time for salary positions), and Paid HolidaysBack-up childcare and parenting support resourcesVoluntary benefits to include : critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insuranceWeight Loss and Tobacco Cessation ProgramsTesla Babies programCommuter benefitsEmployee discounts and perks programExpected Compensation $80,000 - $258,000 / annual salary + cash and stock awards + benefits
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.