Talent.com
Staff Mechanical Engineer - Launch & Recovery Systems

Staff Mechanical Engineer - Launch & Recovery Systems

Shield AIMundelein, IL, US
13 days ago
Job type
  • Full-time
  • Part-time
Job description

Job Description

Job Description

Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With nine offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Job Description :

Shield AI is pioneering AI pilots for aircraft that protect service members and civilians—pushing the boundaries of autonomous flight. Our next-generation UAS is designed for deployment in the most demanding, high-stakes environments.

We are looking for a Staff Mechanical Engineer to join our team, focused on the design and integration of launch and recovery systems for our UAS platform. These critical mechanical systems enable safe, repeatable, and ruggedized field operations, supporting aircraft deployment and retrieval in austere and operationally complex settings.

This role is ideal for engineers who thrive in hands-on development environments, bring strong expertise in mechanism design and hydraulics, and are excited to help shape the foundation of launch and recovery capabilities on one of the world’s most advanced autonomous aircraft.

What you'll do :

  • Design, develop, and integrate mechanical systems for launch and recovery , including electromechanical actuators, hydraulic systems, and robust deployment mechanisms.
  • Create detailed CAD models, mechanical drawings, and documentation to support prototyping and production.
  • Perform mechanical and structural analysis to validate the integrity and performance of critical systems in real-world operating environments.
  • Partner with flight operations, avionics, systems, and manufacturing teams to ensure seamless integration and functionality of launch / recovery systems.
  • Lead design reviews and collaborate on system-level trade studies to balance performance, maintainability, and cost.
  • Support hands-on prototyping and iterative development , including testing and field validation.
  • Author technical documentation, system procedures, and test plans to support flight and operational teams.
  • Provide engineering support during field exercises and test events, ensuring readiness and reliability of all recovery systems.

Required qualifications :

  • 8+ years of experience in mechanical design for aerospace, ground support equipment, or heavy industrial systems.
  • Expertise in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling, drawing creation, and system layout.
  • Strong background in structural analysis, material selection, and manufacturing processes for ruggedized systems.
  • Experience designing deployable, transportable, and field-ready aerospace support equipment.
  • Knowledge of MIL-STD design requirements for aerospace ground support systems.
  • Experience with finite element analysis (FEA), thermal analysis, and fatigue / lifecycle testing.
  • Ability to work in a fast-paced, agile development environment with evolving priorities.
  • Preferred qualifications :

  • Experience developing launch, recovery, or deployment systems for UAS, aircraft, or other mobile platforms.
  • Familiarity with MIL-STD design constraints and ruggedization best practices.
  • Exposure to environmental and dynamic testing, including vibration, thermal cycling, and fatigue.
  • Experience working directly with fabrication shops, contract manufacturers, and suppliers.
  • Ability to support field testing and flight campaigns with on-the-ground engineering support.
  • Active or eligible for U.S. Secret Clearance.
  • #LI-JM2

    #LD

    Full-time regular employee offer package :

    Pay within range listed + Bonus + Benefits + Equity

    Temporary employee offer package :

    Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

    Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

    ###

    Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

    We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

    Create a job alert for this search

    Mechanical Engineer • Mundelein, IL, US

    Related jobs
    • Promoted
    Staff Engineer - Alignment

    Staff Engineer - Alignment

    Packaging Corporation of AmericaLake Forest, IL, US
    Full-time
    As a Fortune 500 company, Packaging Corporation of America (PCA) is an ideas and solutions company.Our corrugated packaging business seeks to be the leader in helping our customers — large an...Show moreLast updated: 13 days ago
    • Promoted
    • New!
    Staff Composites Manufacturing Engineer

    Staff Composites Manufacturing Engineer

    Shield AIMundelein, IL, US
    Full-time +1
    Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircr...Show moreLast updated: 19 hours ago
    • Promoted
    Senior Mechanical Engineer

    Senior Mechanical Engineer

    Placement ClubMundelein, IL, US
    Full-time
    As one of the nation's largest MEP (Mechanical, Electrical, Plumbing) design-build firms, providing comprehensive lifecycle solutions for complex building systems, we integrate design, construc...Show moreLast updated: 14 days ago
    Senior Mechanical Engineer

    Senior Mechanical Engineer

    Lapmaster WoltersMount Prospect, IL, US
    Full-time +1
    Quick Apply
    Job Description The role of Mechanical Engineer involves a combination of working independently and contributing as a key design team member toward successful development of machine tools and autom...Show moreLast updated: 30+ days ago
    Staff Software Engineer

    Staff Software Engineer

    Precision NeuroscienceChicago, Illinois, US
    Full-time
    Quick Apply
    Precision Neuroscience is pioneering a brain implant, known as a brain-computer interface (BCI), to restore communication and independence for people with neurological conditions.Our cutting-edge t...Show moreLast updated: 30+ days ago
    • Promoted
    Staff Software Engineer - Remote

    Staff Software Engineer - Remote

    TradeJobsWorkForce53167 Rochester, WI, US
    Remote
    Full-time
    Staff Software Engineer Remote Job Duties : • Implement and evolve a Data Lake storage system with low latency and high thr...Show moreLast updated: 30+ days ago
    • Promoted
    Senior Staff Engineer

    Senior Staff Engineer

    Packaging Corporation of AmericaLake Forest, IL, US
    Full-time
    As a Fortune 500 company, Packaging Corporation of America (PCA) is an ideas and solutions company.Our corrugated packaging business seeks to be the leader in helping our customers — large an...Show moreLast updated: 30+ days ago
    • Promoted
    STA Launch Engineer

    STA Launch Engineer

    G-TECH Services, Inc.Chicago, IL, US
    Full-time
    The Supply Chain team adds critical value to the entire organization.You’ll help us source the highest quality parts and services from around the globe while ensuring optimal cost and on-time...Show moreLast updated: 14 days ago
    • Promoted
    Staff Engineer

    Staff Engineer

    Cullerton GroupChicago, IL, US
    Permanent
    Cullerton Group has a new opportunity for a Senior Staff Software Engineer with our customer, the largest distributor of building supplies in the United States. This is a permanent position offering...Show moreLast updated: 3 days ago
    Mechanical Engineer

    Mechanical Engineer

    Snap OnUSA, Illinois, Carol Stream
    Full-time
    Sturtevant Richmont, a division of Snap-on Incorporated, is seeking a mechanical engineer with excellent competencies in major mechanical engineering disciplines. These include design with steel and...Show moreLast updated: 7 days ago
    • Promoted
    STA Launch Engineer

    STA Launch Engineer

    Optimal Inc.Chicago, IL, US
    Full-time
    STA Launch Engineer • • • The Supply Chain team adds critical value to the entire organization.You'll help us source the highest quality parts and services from around the globe while ensuring opt...Show moreLast updated: 14 days ago
    • Promoted
    Equipment Engineer

    Equipment Engineer

    Foxconn Industrial InternetSturtevant, WI, US
    Full-time
    Foxconn Wisconsin is seeking an.Once a part of the team, you will be responsible for a wide variety of tasks within the Level 10 Department in a production environment and have the opportunity to d...Show moreLast updated: 30+ days ago
    Mechatronics Engineer - Robotics

    Mechatronics Engineer - Robotics

    Rapyuta RoboticsSchaumburg, IL, US
    Full-time
    Quick Apply
    At Rapyuta Robotics, we’re on a mission to automate the “3K” jobs – kitsui (demanding), kitanai (dirty), and kiken (dangerous) – enabling people to focus on more creative, safe, and intellectually ...Show moreLast updated: 30+ days ago
    Mechanical Design Engineer

    Mechanical Design Engineer

    GpacBurlington, Wisconsin, United States
    Full-time
    Quick Apply
    In this role, you will be responsible for developing and improving mechanical systems, supporting product performance, and collaborating across teams to drive innovation. This is an excellent opport...Show moreLast updated: 22 days ago
    Small Engine Mechanic Repair

    Small Engine Mechanic Repair

    Challenge Unlimited IncGreat Lakes, IL, US
    Full-time
    Quick Apply
    At Challenge Unlimited, our vision is to become a national leader in providing employment services to people with disabilities that empower them to reach their full potential.We intentionally provi...Show moreLast updated: 30+ days ago
    • New!
    Senior Mechanical Reliability & Equipment Engineer

    Senior Mechanical Reliability & Equipment Engineer

    Aegis Manufacturing & EngineeringWest Chicago, IL, US
    Full-time
    Quick Apply
    Our mission is to run safe, high-quality, compliant operations while unlocking throughput and efficiency.As a senior mechanical leader in a process or chemical manufacturing environment, you’ll arc...Show moreLast updated: 3 hours ago
    • Promoted
    Staff Hardware Engineer

    Staff Hardware Engineer

    JobotBuffalo Grove, Illinois, US
    Full-time
    Urgently hiring Staff Hardware Engineer!.Do you have the right skills and experience for this role Read on to find out, and make your application. This Jobot Job is hosted by : Kendall Kaing.Are you ...Show moreLast updated: 30+ days ago
    Machinery Design Engineer

    Machinery Design Engineer

    MAAC MachineryCarol Stream, Illinois, United States
    Full-time
    Quick Apply
    We're a leading company in the thermoforming machinery manufacturing sector and are seeking a skilled and innovative engineer to join our growing team. In this role, you'll be responsible for the fu...Show moreLast updated: 30+ days ago