Senior Equipment Engineer, Heated SystemsManufacturing Engineering • Weirton, WV • Full time • On-site

Are you ready to build America's energy future? Form Energy is an American manufacturing and energy technology company. We're revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what's possible, we're giving clean energy a whole new form!

In recent years, Form Energy has earned a number of accolades, including being named by TIME as a "Best Invention", MIT Technology Review as a "Top Climate Tech Company To Watch", and Fast Company as "One of the Next Big Things In Tech". We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia.

Working for Form Energy is more than just a job, it's a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company's history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you've come to the right place.

Role Description

We're looking for a skilled and motivated Senior Thermal Equipment Engineer to join our team. The ideal candidate has significant hands-on experience in machine design and a strong background in thermal analysis. You'll be responsible for the full lifecycle of our stand-alone thermal equipment, from initial concept and design through to fabrication and testing. This role is perfect for a self-starter who enjoys both the theoretical aspects of thermal engineering and the practical challenges of building robust machinery.

This is an exciting opportunity to help shape and be part of the growth of a fast-moving company with breakthrough technology and an incredible mission!

This opportunity is based out of Form Energy's Weirton, WV facility. Relocation assistance is available.

What you'll do :

Design and develop new stand-alone thermal equipment, including proof of concepts and full-scale production machines.

Create 3D models and detailed engineering drawings of machine components and assemblies using CAD software.

Perform basic thermal analysis to ensure equipment meets performance and efficiency requirements. This includes calculating heat loads, heat transfer rates, and temperature profiles.

Select and size critical components, including motors, drives, sensors, heaters, and heat exchangers (e.g., shell and tube, plate, or finned-tube).

Design and analyze welded steel machine frames and structures to ensure structural integrity and stability.

Specify and select appropriate materials for various components, considering thermal, mechanical, and environmental factors.

Work closely with fabrication and assembly teams to ensure designs are manufacturable and to resolve any issues during the build process.

Create and maintain comprehensive documentation, including bills of materials (BOMs), assembly instructions, and operational manuals.

Conduct hands-on testing and validation of prototypes to verify performance and design compliance.

What you'll bring :

Proven experience 4-7 years in machine design, particularly with stand-alone equipment.

Experience with roller hearth, batch, and continuous belt furnaces / kilns

Proficiency in 3D CAD software (e.g., SolidWorks, Inventor, or similar).

Demonstrable experience with machine design - particularly in the areas of stand alone process equipment, mechanical facilities used for complex HVACD management, etc.

Strong understanding of mechanical and electrical components, including the ability to select motors, drives, and sensors for specific applications.

Experience with the selection and sizing of heat exchangers and other thermal components.

Familiarity with performing basic thermal calculations and analysis.

Excellent problem-solving skills and the ability to work independently.

Good communication skills and the ability to collaborate effectively with cross-functional teams.

Bachelor's degree in Mechanical Engineering or a related field.

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Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America's energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion.

Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.