Sr Molding Engineer

Job Description Summary

The Molding Engineer is a highly technical role responsible for ensuring injection molded parts are robust, scalable, and compliant with regulatory requirements across all manufacturing sites. This role oversees supplier technical performance and supports all manufacturing sites by driving best-in-class molding technologies, process capability, and validated solutions.

This role provides deep technical oversight of supplier performance, including design-for-manufacturability (DFM), tooling design and fabrication, process optimization, validation, compliance troubleshooting, root cause analysis, and lifecycle management of molds and related assets. Project management and cross-functional collaboration are also key to success. The position reports directly into the Molding & Tooling Engineering Organization ISC team at the Irvine site.

Job Description

We are the makers of possible

BD is one of the largest global medical technology companies in the world. Advancing the world of health is our Purpose, and it's no small feat. It takes the imagination and passion of all of us-from design and engineering to the manufacturing and marketing of our billions of MedTech products per year-to look at the impossible and find transformative solutions that turn dreams into possibilities.

We believe that the human element, across our global teams, is what allows us to continually evolve. Join us and discover an environment in which you'll be supported to learn, grow and become your best self. Become a maker of possible with us.

Responsibilities :

Act as the guardian of Design Intent and Design Integrity : ensure molded parts consistently meet form, fit, and function across the full product lifecycle.

Lead or support the design, development, and validation of molds for plastic, silicone, and rubber components.

Review and approve final technical documentation (DFMs, mold prints, process sheets, engineering drawings).

Collaborate with cross-functional teams (Manufacturing, Quality, Procurement, PMO) to ensure project success.

Partner with suppliers to manage mold validations, modifications, and production performance.

Troubleshoot molding and related manufacturing processes (injection, LSR, compression / transfer, blow molding, etc.) at the root-cause level.

Apply advanced statistical methods (DOE, regression, capability studies, SPC) to define process windows, verify process robustness, and reduce variation.

Use predictive analysis to anticipate risks, confirm long-term reliability, and optimize supplier performance.

Contribute to sustainability initiatives by reducing waste, improving yield, and supporting energy-efficient practices.

Provide mentoring, technical guidance, and statistical literacy training to junior engineers and technicians.

Maintain accurate project records, equipment histories, and process performance data.

Qualifications

Bachelor's degree in Engineering (or equivalent experience).

Minimum of 5 years of relevant experience in molding and tooling.

Strong knowledge of injection molding (thermoplastics), liquid silicone molding (LSR / LIM), compression / transfer molding, insert and two-shot molding.

Demonstrated ability to protect design intent through technical rigor, DFM, and data-driven decision making.

Experience managing supplier relationships, troubleshooting technical issues, and driving process improvements.

Proficiency in :

Microsoft Office (Word, Excel, PowerPoint)

CAD (SolidWorks, Creo, or equivalent)

Injection Molding Simulation (Moldflow [preferred], SigmaSoft, or equivalent)

Statistical tools (Minitab [preferred] or equivalent)

Excellent problem-solving, analytical, and communication skills.

Strong organizational skills; capable of working independently and in a fast-paced environment.

Ability to travel domestically and internationally (~25%).

At BD, we prioritize on-site collaboration because we believe it fosters creativity, innovation, and effective problem-solving, which are essential in the fast-paced healthcare industry. For most roles, we require a minimum of 4 days of in-office presence per week to maintain our culture of excellence and ensure smooth operations, while also recognizing the importance of flexibility and work-life balance. Remote or field-based positions will have different workplace arrangements which will be indicated in the job posting.

For certain roles at BD, employment is contingent upon the Company's receipt of sufficient proof that you are fully vaccinated against COVID-19. In some locations, testing for COVID-19 may be available and / or required. Consistent with BD's Workplace Accommodations Policy, requests for accommodation will be considered pursuant to applicable law.

Why Join Us?

A career at BD means being part of a team that values your opinions and contributions and that encourages you to bring your authentic self to work. It's also a place where we help each other be great, we do what's right, we hold each other accountable, and learn and improve every day.

To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of health. At BD, you'll discover a culture in which you can learn, grow, and thrive. And find satisfaction in doing your part to make the world a better place.

To learn more about BD visit?

Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally-protected characteristics.

Required Skills

Optional Skills

Primary Work Location

USA CA - Irvine Laguna Canyon

Additional Locations

Work Shift

NA (United States of America)

At BD, we are strongly committed to investing in our associates-their well-being and development, and in providing rewards and recognition opportunities that promote a performance-based culture. We demonstrate this commitment by offering a valuable, competitive package of compensation and benefits programs which you can learn more about on our Careers Site under Our Commitment to You () .

Salary or hourly rate ranges have been implemented to reward associates fairly and competitively, as well as to support recognition of associates' progress, ranging from entry level to experts in their field, and talent mobility. There are many factors, such as location, that contribute to the range displayed. The salary or hourly rate offered to a successful candidate is based on experience, education, skills, and any step rate pay system of the actual work location, as applicable to the role or position. Salary or hourly pay ranges may vary for Field-based and Remote roles.

Salary Range Information

$102,000.00 - $168,200.00 USD Annual

Becton, Dickinson and Company is an Equal Opportunity / Affirmative Action Employer. We do not unlawfully discriminate on the basis of race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, or any other protected status.