Electron Beam Welding Operator

Job TitleWHAT CAN WE OFFER YOU FOR ALL YOUR HARD WORK?Competitive SalaryPTO ProgramNine (9) Paid HolidaysMedical, Dental, Vision and Life InsuranceShort and Long-Term Disability Coverage AT NO COST TO EMPLOYEETuition AssistancePet InsuranceFlexible Spending PlansHealth Spending PlansComprehensive Online Learning Center - houses thousands of training resources available to learn at your own pace401(k) Retirement Savings with a generous company 30% match (100% vested after six years)FM Industries ValuesCUSTOMER FOCUS - Partnering to deliver excellence and innovationSAFETY - Prioritizing the wellbeing of our peopleINTEGRITY - Achieving our best through mutual respect and teamworkQUALITY - Investing in our People, Processes, and ProductsACCOUNTABILITY - Taking ownership of our words, actions and resultsDescriptionThe Electron Beam Welding (EBW) Operator is responsible for setting up and calibrating equipment, executing welding processes, ensuring quality compliance, maintaining accurate documentation, and driving continuous improvement initiatives.Essential DutiesPerform pre-weld inspection, assembly, and fixture parts.Comprehend weld drawings, WPS's, and PQR's.Interpret and follow welding schedules, blueprints, and technical drawings.Prepare and configure EBW machine per WPS/PQR.Load and secure workpieces in the vacuum chamber.Perform vacuum pump-down and ensure proper chamber pressure.Set beam parameters (voltage, current, focus, and travel speed) per WPS/PQR parameters.Monitor beam alignment and focus during welding.Adjust machine settings to maintain weld quality.Inspect welds both DT and NDT methods (Sectioned Samples, Visual and MSLT).Document weld parameters from DAQ and inspection results for traceability.Perform routine maintenance on EBW equipment (filament replacement, vacuum system checks, vacuum pump oil change, lubrication).Diagnose and resolve issues with beam stability, vacuum leaks, or power supply.Keep accurate maintenance logs.Comply with applicable environmental, health and safety laws and regulations, Company policy and accepted safe work practices.Perform additional related duties as assigned.Certifications, Licenses and RegistrationsCWI Certification - preferred.AWS or equivalent welding certification - preferredSpecialized EBW training certification – preferredEducation and/or ExperienceHigh school diploma, GED equivalent, or Technical School.Prior experience in precision welding or electron beam processes.Experience with quality inspection methods (NDT, visual, dimensional checks).CNC basic programming knowledge - G/M code proficiency for EBW operation, equipment specific.Technical or vocational training in welding, machining, or manufacturing processes.Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.Knowledge of blueprint reading and welding symbols.Excellent verbal, written, and interpersonal communication skills.Semiconductor industry or other manufacturing experience preferred.Proficient in Microsoft Office (Excel, Word, Outlook, Teams).Physical Demands and Requirements While Performing the JobStanding and sitting for extended periods of time - walking, pushing, pulling, stooping, kneeling, or bending to the floor; use hands to finger, handle or feel parts and materials, reach with hands and arms and overhead, communicate and hear instructions and equipment sounds.Lifting and/or moving items up to 40 pounds.Close vision, color vision, depth perception, and ability to adjust focus.Ability to differentiate shades and color to identify coating defects.Near acuity or accommodation required for reading instrumentation and documentation, dial and digital gauges, blueprints, and precision measuring instruments used in the inspection of coating operations.Fine hand dexterity and ability to work in controlled environments and cleanrooms.Follow strict safety protocols for high-voltage and vacuum systems.Wear appropriate PPE and radiation monitoring badges.Comply with FMI and Regulatory Standards for hazardous materials and equipment.Working Environment of the JobRegularly exposed to moving equipment, mechanical parts, ovens, and risk of burns.Occasionally exposed to toxic or caustic chemicals and risk of electrical shock.High noise levels from operating machines.The employee will be required to use personal protective equipment (PPE) to prevent exposure to hazardous materials commonly used in a manufacturing environment (i.e., safety glasses and shoes, gloves, hearing protection, mask, etc.).Approximately 90% of the shop floor environment.Physical hazards while working near moving equipment and mechanical parts.