looking for a senior-level tooling and manufacturing expert who can bridge the gap between product design and mass production for high-end electronic devices (like Surface, Xbox, or similar consumer electronics).
This person must own the entire tooling lifecycle — from early design feasibility, tool design, vendor selection, prototype validation, to full production readiness — while ensuring premium quality, manufacturability, and cost efficiency .
Core Responsibilities :
- Tooling & Process Strategy
- Investigate and select the right tooling and manufacturing processes for new product designs (plastics, metals, composites).
- Evaluate manufacturing feasibility early with design and industrial design teams.
- Vendor Management & Planning
- Identify, assess, and manage tooling and manufacturing vendors (both domestic and international).
- Review tooling designs, negotiate costs, and ensure on-time delivery for prototypes and production tools.
- New Product Introduction (NPI)
- Lead PPAP and sign-off on new tooling and manufacturing processes for production.
- Support ramp-up to mass production , ensuring yields, cost targets, and quality goals are met.
- Process Optimization
- Continuously improve tooling and manufacturing processes for better yield, reduced cost , and faster turnaround .
- Integrate new finishing and fabrication technologies (PVD, anodizing, NCVM, etc.) into product builds.
- Cross-Functional Collaboration
- Work closely with Mechanical Engineering, Industrial Design, Procurement, Supplier Quality, and Program Management to align on design, cost, and manufacturability goals.
Required Qualifications
Education : B.S. in Mechanical or Plastics Engineering (or equivalent experience).Experience : 8+ years in medium-to-high volume manufacturing / tooling for consumer electronics or similar high-precision products.Technical Expertise Required
Tooling ProcessesInjection molding (multi-shot, insert molding)Compression / Liquid injection moldingMetal fabrication : die casting, forging, extrusion, MIM, progressive die stampingFinishing techniques : PVD, NCVM, anodizing, plating, painting, polishing, etchingCAD & Analysis3D CAD (Pro / E or Creo preferred)Capable of reviewing and approving detailed tool designsManufacturing KnowledgeCost estimation, prototype tooling, yield analysisDeep understanding of part manufacturability and cost driversVendor ManagementProven success managing multiple vendors globally for tooling, finishing, and fabricationStrong project management and communication skillsGlobal SupportWilling to travel domestically and internationally to vendors and production sites💼 Seniority Level
Senior-Level Engineer
8+ years of experienceHigh autonomy and technical authorityResponsible for vendor selection and final production sign-off