Structural Integrity & Fatigue Analysis EngineerDorle Controls LLC • Novi, MI, USA
Structural Integrity & Fatigue Analysis Engineer
Dorle Controls LLC • Novi, MI, USA
1 day ago
Job type
- Full-time
- Quick Apply
Job descriptionDevelop detailed FEA models to evaluate vehicle durability, focusing on fatigue life, vibration endurance / fatigue, and load?bearing capacity for complete vehicle systems under diverse operating conditions. Perform road load data analysis to determine component and system damage levels. Use this data to improve structural design and optimize vehicle durability. Correlate load data with CAE fatigue predictions, utilizing tools like Ncode and Abaqus to establish accurate cyclic load and damage predictions, and simulate real-world operating conditions. Optimize complete vehicle durability by assessing structural load paths, material fatigue thresholds, and road load transfer mechanisms for components such as chassis, suspension, body structures, and powertrain mounts. Develop and implement durability test plans, block-cycles, for specific vehicle components and systems, including frame, suspension, body structures, and key load-bearing components, ensuring compliance with industry standards and customer durability requirements. Simulate using FE models the customer usage of closures considering environmental conditions, followed by development and validation of solutions. Use expertise to correlate virtual to physical. Sign-off virtual performance based on simulation models, with clear documentation of results and recommendations. Proficiency in tools, particularly Ncode, Nastran, Abaqus,ANSA. This role involves using advanced simulation tools to analyze loads, predict fatigue, and work across the full vehicle lifecycle—from concept to production—to optimize the durability of vehicle components and systems. M.Sc / M.E / M.Tech. / BE or BTech in Mechanical Engineering or equivalent. Experience in Ncode, Nastran, Abaqus, ANSA is mandatory. At least 8-10 years of working experience in Durability and work across the full vehicle lifecycle—from concept to production—to optimize the durability of vehicle components and systems Collaborate effectively with colleagues to achieve common goals and contribute to a positive team environment. Demonstrates initiative in acquiring new knowledge and skills independently. Takes full accountability for assigned tasks and ensures timely and quality delivery. Quickly adapts to new tools, technologies, and processes to stay ahead in a dynamic environment.
Overview :
At Dorle Controls, we believe the most fulfilling place to work is where extraordinary people collaborate to solve difficult problems.
Join Dorlecos as a Structural Integrity & Fatigue Analysis Engineer and play a key role in enhancing vehicle durability and reliability. You’ll develop detailed FEA models, perform fatigue and road load data analysis, and optimize full vehicle systems using tools like Ncode, Abaqus, Nastran, and ANSA. Collaborate across disciplines to ensure robust structural performance from concept to production while driving innovation in durability engineering.
Experience : 3+yrs
Location :
- Novi, Michigan, USA
Role and Responsibilities
Preferred experience and skills
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Structural Engineer • Novi, MI, USA
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