Failure Analysis (FA) Lab Manager

Failure Analysis (FA) Lab Manager

FII USA, Inc., a Foxconn Technology Group Company, is seeking a Failure Analysis (FA) Lab Manager to lead the operations, development, and growth of our state-of-the-art Failure Analysis Laboratory. This role is critical in driving analytical excellence, supporting root-cause investigations, and enabling continuous improvement in product quality and reliability.

The FA Lab Manager will oversee lab operations, manage engineers and technicians, ensure compliance with industry standards, and build strategic roadmaps for expanding FA capabilities. This is a hands-on leadership role with responsibility for both day-to-day lab activities and long-term strategy development.

Job Responsibilities :

Manage the daily operations of the Failure Analysis Laboratory, including scheduling, resource planning, and workflow prioritization.

Lead, train, and mentor a team of engineers and technicians, ensuring high performance and professional development.

Oversee all FA activities including PCB / PCBA investigations, solder joint reliability, component-level analysis, contamination testing, and environmental / materials studies.

Ensure proper use and maintenance of analytical equipment (X-ray, SEM / EDX, CSAM, FTIR, cross-sectioning, dye-and-pull, etc.).

Establish, maintain, and enforce lab documentation such as SOPs, work instructions, calibration logs, and best practices.

Review and approve FA reports to ensure accuracy, completeness, and alignment with customer and internal requirements.

Collaborate with design, reliability, manufacturing, and quality teams to identify root causes of failures and implement corrective actions.

Develop and implement continuous improvement initiatives for efficiency, throughput, and accuracy in lab operations.

Evaluate and recommend new analytical tools, methodologies, and automation technologies to expand FA capabilities.

Ensure compliance with IPC, JEDEC, ISO / IEC 17025, and other applicable standards.

Promote a safe, organized, and efficient working environment following 5S and safety practices.

Support hiring, onboarding, and performance management within the FA lab.

Other duties as assigned.

Qualifications :

Bachelor's degree in Electronics Engineering, Electrical Engineering, Materials Science, Mechanical Engineering, Physics, or related technical field; Master's degree preferred.

810+ years of experience in failure analysis, reliability engineering, or microelectronics testing, with at least 35 years in a leadership or lab management role.

Strong expertise in PCB / PCBA failure mechanisms, solder joint reliability, component analysis, and material / contamination analysis.

Hands-on experience with FA tools and methods such as X-ray, SEM / EDX, CSAM, FTIR, cross-sectioning, and dye-and-pull.

Familiarity with IPC and JEDEC standards; experience with ISO / IEC 17025 laboratory management strongly preferred.

Proven ability to manage lab operations, including scheduling, equipment calibration, inventory control, and workflow optimization.

Strong organizational, leadership, and team development skills.

Excellent written and verbal communication skills, with the ability to prepare and review detailed technical reports.

Proficiency with Microsoft Office (Word, Excel, PowerPoint, Outlook).

High integrity, professionalism, and focus on continuous improvement.

Must be able to sit or stand at workstations for extended periods; must be able to lift up to 50 lbs.

Reasons You Should Work For Us :

Comprehensive benefits package including medical, dental, and vision insurance coverage.

Basic life insurance and short-term disability coverage provided by employer.

Supplemental life insurance and long-term disability coverage options available.

401K with employer contribution.

Personal, Vacation, and Holiday paid time off for all full-time employees.

Onsite Aurora Health & Wellness Center available for all employees.

Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

About FII USA, Inc., a Foxconn Technology Group Company :

FII USA, Inc, a Foxconn Technology Group Company, is a global leader in smart manufacturing and industrial internet services. With a strong presence in the digital economy, we offer a comprehensive range of solutions in cloud computing, industrial internet, smart home, 5G, and network communication equipment. Fueled by continuous innovation and a commitment to sustainable development, we have become a key player in the electronic manufacturing service industry and sit at the forefront of driving advanced industry development.

FII USA, Inc is an Equal Opportunity employer. All qualified applicants will receive consideration for employment, without regard to sex, race, color, religion, national origin, age, marital status, political affiliation, sexual orientation, gender identity, genetic information, disability or protected veteran status. We are committed to providing a workplace free of any discrimination or harassment.