What to Expect
The Cell Manufacturing Engineering team at Tesla is looking for a highly-motivated Manufacturing Engineer to contribute to the development and ramp of cell manufacturing equipment and processes for our cutting-edge Tesla Energy Batteries. The Battery is one of the most complex and challenging components designed and manufactured at Tesla. This is an exciting opportunity to contribute to Tesla's world class manufacturing facilities. Tesla is a demanding and fast-paced environment where you will work on a critical subsystem of an incredibly exciting product. In addition to developing and working on ramping the line the Manufacturing Engineer works with cross-functional teams to test, validate, and roll-out equipment to production. The ideal candidate takes pride in their hands-on work, analytical ability, organizational skills and attention to detail. They appreciates an environment where superior work is encouraged, noticed and rewarded and where individuals carry tremendous responsibility. The candidate looks forward to learning an incredible amount on the job.
What You'll Do
- Own / Lead development of new / innovative manufacturing processes from proof of concept through to full scale production that enable improved battery performance and / or cost
- Drive ramp of new production lines by characterizing baseline performance and capability of each system and drive actions to maintain or improve performance as measured by product quality and tool availability
- Lead product design for manufacturability (DFM), DFMEA Develop and manage PFMEA, DFMEA risk assessments to prioritize process improvement projects and ensure adequate metrology and controls are in place
- Drive root cause analysis through process and equipment expertise, derive & execute DOE's accordingly, characterize boundary conditions and optimize process for manufacturability and quality
- Work independently and with vendors to build Proof of principle tooling / fixturing for dev, root cause of failures, propose design or component changes, and implement and validate equipment modifications
- Analyze production with statistical software (JMP or Minitab preferred) to understand manufacturing uptime, availability, and reliability metrics - yield, OEE, cycle time, quality and investigate bottlenecks to identify root cause and countermeasure to maximize throughput
- Troubleshoot and recover processes by PLC, HMI, or tool management software, and implement changes / improvements
- Ensure manufacturing lines meet uptime, availability and reliability metrics - OEE, cycle time, quality and first time through
- Generate and maintain documentation including machine and process specifications, drawings, BOM, spare parts, PFMEA, control plan, process flow chart
What You'll Bring
Degree or relevant experience in Mechanical Engineering, Manufacturing Engineering5 or more years of experience in a production environment and / or proven manufacturing development track record. Experience with high speed, high volume automated manufacturing equipment (Cell Assembly, Part feeding, packaging, Leak testing etc) a plusExtensive Proficiency with 3D (SolidWorks, 3Dx, Catia) and 2D CAD (AutoCAD) platformsProficiency in Python, SQL and data visualization (i.e. Tableau, Grafana, Power BI)Expertise in Statistical Process Control (SPC) and process capabilityA passion to implement and work on ramping a manufacturing line including experience with mechanical automation equipment, robots, design of electromechanical systems, PLCs, motion controlsExperience with vision hardware / softwareMust be able to work in a fast-paced environment, occasionally requiring extended hoursProven ability to operate under pressure while managing multiple priorities simultaneouslyExcellent communication skills, both verbal and writtenCompensation and Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire :
Aetna PPO and HSA plans >2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefitsDental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contributionCompany Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSAHealthcare and Dependent Care Flexible Spending Accounts (FSA)401(k) with employer match, Employee Stock Purchase Plans, and other financial benefitsCompany paid Basic Life, AD&D, short-term and long-term disability insuranceEmployee Assistance ProgramSick and Vacation time (Flex time for salary positions), and Paid HolidaysBack-up childcare and parenting support resourcesVoluntary benefits to include : critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insuranceWeight Loss and Tobacco Cessation ProgramsTesla Babies programCommuter benefitsEmployee discounts and perks programJ-18808-Ljbffr