Systems Continuous Improvement/Operational Excellence Engineer

Job Description:

Position Overview

We are seeking a dynamic and experienced Operational Excellence Leader with an engineering background to spearhead our systems continuous improvement efforts in manufacturing. This role will be located at the Concord Plant and will support both Concord and Charlotte Plants. This role is pivotal in driving a culture of excellence, leveraging lean manufacturing principles and Six Sigma methodologies to enhance operational efficiency, product quality, and overall performance.

Key Responsibilities

• Strategic Leadership: Develop and execute the operational excellence strategy, aligning with organizational goals to drive efficiency, reduce waste, and improve quality.
• System Development and Implementation: Serve as a liaison between manufacturing and Asahi Kasei IT to develop, standardize, maintain, and drive system implementation. Serve as gate keeper for Management Operating System (MOS) and other operation systems.
• Continuous Improvement: Lead cross-functional teams in identifying, prioritizing, and implementing process improvement initiatives using lean and Six Sigma tools.
• Project Management: Utilize technical knowledge and Management Operating System (MOS) skills to perform end-to-end project management focusing on Lean & Six Sigma projects.
• Data-Driven Decision-Making: Analyze operational data to identify trends, root causes, and opportunities for improvement, ensuring measurable results.
• Lean Manufacturing Implementation: Champion the application of lean tools, including 5S, Value Stream Mapping, SMED, and Kanban, to optimize production processes and reduce cycle times.
• Six Sigma Methodology: Apply Six Sigma techniques to reduce process variation, improve quality, and drive cost-saving initiatives.
• Performance Metrics: Define and monitor key performance indicators (KPIs) to measure the success of improvement initiatives and ensure alignment with business objectives.
• Change Management: Drive adoption of operational excellence initiatives through effective communication, stakeholder engagement, and change management strategies.
• Collaboration: Work closely with production, quality, engineering, and supply chain teams to integrate improvements across all functions.

Education Background:

• Bachelor’s degree in Engineering required. (Industrial, Mechanical, Manufacturing, or related field).
• Master’s degree in Engineering, Business Administration, or a related field preferred.
• Familiarity with regulatory and compliance requirements in manufacturing industries preferred.

Knowledge & Experience:

• 7+ years of experience in manufacturing with a strong focus on lean manufacturing and Six Sigma methodologies.
• Proven track record of leading large-scale continuous improvement initiatives and delivering measurable results.
• Certification in Lean Six Sigma (Black Belt required; Master Black Belt preferred).
• In-depth knowledge of lean tools (e.g., Kaizen, Value Stream Mapping, 5S, Kanban) and Six Sigma techniques (e.g., DMAIC, statistical process control).
• Must have previous experience facilitating Kaizen events.
• Process Instruction and report writing ability are required.
• Strong analytical and problem-solving skills, with experience in data analysis and root cause analysis.
• Exceptional leadership and communication skills, with the ability to influence and engage teams at all levels of the organization.
• Proficiency in using ERP systems, data analysis tools, and project management software.

Key Attributes:

• Must possess good interpersonal skills – to be a team player and facilitator.
• Must possess bias for action and have process driven logical thinking and planning skills.
• Strong written and verbal communication skills with ability to communicate effectively to diverse audiences across all levels of the organization is required.
• Must be self-motivated and possess the ability to inspire and motivate others.
• Must have strong process orientation – must be structured in approach to the role.

Travel:

• Must be able and willing to travel up to 10% domestic and international for benchmarking, training, and business support.

Work Environment:

• This position is in a manufacturing plant setting that would require working full time in a production environment and around chemicals and moving equipment. Work will require standing and walking for up to 80% of the time. Lighting and temperature are adequate. Exerting up to 10 pounds of force occasionally and/or a negligible amount to force frequently to lift, carry, push, pull, or otherwise move objects, including the human body.
• Celgard manufacturing sites are IATF 16949 and ISO 9001 certified.

What We Offer:

• A collaborative and inclusive work environment committed to safety, respect, and diversity.
• Opportunities for professional growth and development.
• Competitive compensation and comprehensive benefits.
• The chance to lead impactful projects and drive meaningful change in a growing organization.
• Comprehensive Healthcare Benefits, effective 1st day of the month
• Flexible Spending Account & Health Savings Account
• Vacation + 8 Paid Holidays + 24 Hours of Floating Holidays
• 401K Safe Harbor Contribution + Matching
• Paid Parental Leave after a Year of Employment
• Employee Assistance Program
• Life & Disability Insurances

About Us:

• For more than 50 years, Celgard has proven itself as a global leader in the development and production of high-performance membrane technology. Celgard specializes in solvent-free, dry-process, microporous membranes used as separators that are a major component of lithium-ion batteries that power a broad range of electric vehicles (EV) and energy storage systems (ESS). Celgard® membrane is also used in specialty applications such as satellites and military installations as well as other barrier-type applications like technical textiles for waterproof and breathable apparel. Headquartered in the United States, we operate manufacturing facilities in the U.S. and China and have sales and technical service staff located strategically throughout North America, Europe, and Asia.

Join Us!
If you are a visionary leader with a passion for operational excellence and a proven ability to drive transformational improvements, we encourage you to apply. Be a key player in shaping the future of manufacturing at our organization.

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