Process Engineer, Coatings, Semi

What to Expect A Process Engineer will implement, develop, and optimize production methodologies in the Coatings manufacturing operations of Tesla. This Engineer will be responsible for OEE and drive process optimization that may include tool / fixture / Station selection, line layouts, ergonomic study, material presentation, and other relevant factors. They will interface with Design, Test, and Quality Engineering to solve problems, improve manufacturability, and implement continual improvement. They will sustain production lines with cost reduction and yield improvements.

What You'll Do

• Develop production lines from pilot stage to full scale production working with vendors and manufacturing engineering to transfer knowledge for sustaining the production lines
• Perform process analysis, DOE (design of experiments), PFMEA, line balancing activities, and capacity modeling.Provide DFM (design for manufacturability) input to design team for process and yield improvements
• Develop and modify line and workstation layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices
• Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
• Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
• Analyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python,R, JMP, Minitab, Tableau and Ignition
• Perform supporting activities for Engineering and Manufacturing including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures
• Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders
• Create and maintain Manufacturing Instructions, routings, and associated processes. Develop and train Sustaining Technicians, assist in the training of Operators as needed. Manage activities for Process Sustaining Technicians to support day to day coverage of production line, including developing and documenting appropriate rework procedures

What You'll Bring

Compensation and Benefits Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire :

2 medical plan options with $0 payroll deduction